虑及板坯几何和性能波动的薄壁件塑性成形数值模拟研究进展

doi:10.7527/S1000-6893.2021.25145

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虑及板坯几何和性能波动的薄壁件塑性成形数值模拟研究进展

崔笑蕾¹, 詹梅¹, 高鹏飞¹, 李锐¹, 王贤贤², 雷煜东¹, 马飞³, 张洪瑞¹

1. 西北工业大学材料科学与工程学院陕西省高性能精密成形技术与装备重点实验室, 西安 710072;
2. 陕西科技大学机电工程学院, 西安 710016;
3. 中国航天科技集团公司长征机械厂, 成都 610100

收稿日期:2020-12-22 修回日期:2021-03-05 发布日期:2021-05-20
通讯作者: 詹梅 E-mail:zhanmei@nwpu.edu.cn
基金资助:
国家自然科学基金（U1537203）；国家杰出青年科学基金（51625505）

Advances in numerical simulation of plastic forming of thin-walled components considering blank geometry and performance fluctuation

CUI Xiaolei¹, ZHAN Mei¹, GAO Pengfei¹, LI Rui¹, WANG Xianxian², LEI Yudong¹, MA Fei³, ZHANG Hongrui¹

1. Shaanxi Key Laboratory of High-Performance Precision Forming Technology and Equipment, School of Materials Science and Engineering, Northwestern Polytechnical University, Xi'an 710072, China;
2. School of Mechanical and Electrical Engineering, Shaanxi University of Science and Technology, Xi'an 710016, China;
3. Changzheng Machinery Factory, China Aerospace Science and Technology Corporation, Chengdu 610100, China

Received:2020-12-22 Revised:2021-03-05 Published:2021-05-20
Supported by:
National Natural Science Foundation of China (U1537203); National Science Fund for Distinguished Young Scholars of China (51625505)

摘要/Abstract

摘要： 用于塑性成形的大型金属板坯存在不可避免的几何以及性能波动，其参数波动呈现很强的分散性和随机性，难以准确地定量表征。金属板坯几何和性能的波动会显著增加其在塑性成形中变形的复杂性，导致成形质量及成形极限下降，尤其是在具有强烈不均匀变形特征的薄壁件拉深、旋压等塑性成形中表现得更加明显，极大制约了大型薄壁件的精确成形。从板坯几何和性能波动的表征方法，虑及几何和性能波动的薄壁件塑性成形有限元模型建立、成形质量的影响规律、工艺参数设计及调控等方面综述了相关研究进展，并提出虑及几何和性能波动的薄壁件塑性成形研究中仍面临的难题与挑战，对发展薄壁件塑性成形理论与技术具有重要指导意义和参考价值。

关键词: 塑性成形, 金属板坯, 数值模拟, 几何波动, 性能波动

Abstract: Thin-walled metal blanks have inevitable fluctuations in geometry and performance parameters. The fluctuating parameters show strong dispersion and randomness, and are difficult to be accurately and quantitatively characterized. The fluctuation significantly increases the complexity of deformation of metal blanks in plastic forming, resulting in a decrease in forming quality and forming limit, especially in stamping and spinning of think-walled components with the characteristics of strong non-uniform deformation. Precise forming of thin-walled metal components is thus greatly restricted. This paper summarizes relevant research on characterization of geometry and performance fluctuation of the blank, the finite element model for plastic forming of thin-walled components considering blank geometry and performance fluctuation, influencing laws of the forming quality, and design and control of the technological parameters. The key problems and challenges are also discussed, providing a fundamental guidance for plastic forming of thin-walled components.

Key words: plastic forming, metal blank, numerical simulation, geometric fluctuation, performance fluctuation

中图分类号:

V261
TG302

崔笑蕾, 詹梅, 高鹏飞, 李锐, 王贤贤, 雷煜东, 马飞, 张洪瑞. 虑及板坯几何和性能波动的薄壁件塑性成形数值模拟研究进展[J]. 航空学报, 2021, 42(10): 525145-525145.

CUI Xiaolei, ZHAN Mei, GAO Pengfei, LI Rui, WANG Xianxian, LEI Yudong, MA Fei, ZHANG Hongrui. Advances in numerical simulation of plastic forming of thin-walled components considering blank geometry and performance fluctuation[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(10): 525145-525145.

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虑及板坯几何和性能波动的薄壁件塑性成形数值模拟研究进展

Advances in numerical simulation of plastic forming of thin-walled components considering blank geometry and performance fluctuation

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