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民机机身CFRP C型隔框弯曲失效机理与吸能设计

牟浩蕾,郑庆溢,赵祎明   

  1. 中国民航大学
  • 收稿日期:2025-11-05 修回日期:2026-01-05 出版日期:2026-01-09 发布日期:2026-01-09
  • 通讯作者: 牟浩蕾
  • 基金资助:
    中央高校基本科研业务费项目;天津市应用基础研究多元投入基金项目;国家自然科学基金项目;国家重点研发计划项目

Bending failure mechanisms and energy absorption design of CFRP C-frames for civil aircraft fuselage

  • Received:2025-11-05 Revised:2026-01-05 Online:2026-01-09 Published:2026-01-09
  • Contact: Haolei Mou
  • Supported by:
    Fundamental Research Funds for the Central Universities;Tianjin Applied Basic Research Multi-Input Fund Project;National Natural Science Foundation of China;National Key R&D Program of China

摘要: 针对民机机身碳纤维增强复合材料(CFRP)C型隔框弯曲吸能不足的问题,通过准静态四点弯曲数值模拟与试验对标,揭示了其失效机理与能量耗散机制,并提出了基于失效模式调控的钛合金局部加强设计方法。研究表明:CFRP C型隔框弯曲失效源于上缘条屈曲与腹板鼓曲的耦合变形,诱发上拐角处产生高层间应力及初始分层,失效后结构承载力骤降至峰值的12%,严重制约吸能。能量耗散呈现区域差异性,腹板是核心吸能区(占比50.2%),上缘条次之(占比24.1%),作为失效起点的上拐角仅占13.8%。在钛合金局部加强中,上拐角局部加强(UC构型)效果最优,通过钛合金塑性变形有效延缓了初始失效,在结构增重仅3.4%的前提下,总吸能和比吸能分别提升了26.1%和22.3%。钛合金局部加强设计实现了轻量化与耐撞性之间的最佳平衡,为民机机身结构适坠性设计提供了理论依据与工程指导。

关键词: 适坠性, C型隔框, 四点弯曲, 失效行为, 吸能特性, 数值模拟

Abstract: To address the issue of insufficient bending energy absorption in carbon fiber reinforced polymer (CFRP) C-frames for civil aircraft fuselages, this study reveals the failure mechanisms and energy dissipation characteristics through quasi-static four-point bending numerical simulations and experimental benchmarking. Furthermore, the titanium alloy local reinforcement design method is proposed based on the failure mode control. The results indicate that the bending failure of the CFRP C-frame originates from the coupling effect between upper flange buckling and web bulging, which induces high interlayer stress and initial delamination at the upper corner. Consequently, the load-bearing capacity plummets to 12% of the peak load after failure, significantly constraining energy absorption. Energy dissipation exhibits significant regional heterogeneity: the web acts as the core energy absorption zone (accounting for 50.2%), followed by the upper flange (24.1%), while the upper corner, serving as the failure initiation point, contributes only 13.8%. Among the titanium alloy local reinforcement strategies, the upper corner local reinforcement (UC configuration) yields optimal performance. By leveraging the plastic deformation of titanium alloy to effectively delay initial failure, this configuration achieves a 26.1% increase in total energy absorption and a 22.3% increase in specific energy absorption, with a structural weight increase of only 3.4%. The titanium alloy local reinforcement design achieves the best balance between lightweighting and crashworthiness, providing a theoretical basis and engineering guidance for the crashworthiness design of civil aircraft fuselage structures.

Key words: Crashworthiness, C-frames, Four-point bending, Failure behavior, Energy absorption characteristics, Numerical simulation

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