整体叶盘抛光技术的研究现状及发展趋势

doi:10.7527/S1000-6893.2016.0055

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整体叶盘抛光技术的研究现状及发展趋势

黄云, 肖贵坚, 邹莱

重庆大学机械传动国家重点实验室, 重庆 400044

收稿日期:2015-12-25 修回日期:2016-02-29 出版日期:2016-07-15 发布日期:2016-03-07
通讯作者: 黄云男,博士,教授,博士生导师。主要研究方向:现代制造工艺及装备,先进制造技术,智能制造与装备,机电一体化技术。Tel:023-67669333,E-mail:yunhuang@samhida.com E-mail:yunhuang@samhida.com
作者简介:肖贵坚男,博士研究生。主要研究方向:现代制造工艺及装备。Tel:023-67669883,E-mail:xiaoguijian@126.com;邹莱男,博士,讲师。主要研究方向:现代制造工艺及装备,先进制造技术。Tel:023-67669883,E-mail:zoulai@cqu.edu.cn
基金资助:
国家自然科学基金（51275545)

Current situation and development trend of polishing technology for blisk

HUANG Yun, XIAO Guijian, ZOU Lai

The State Key Laboratory of Mechanical Transmissions, Chongqing University, Chongqing 400044, China

Received:2015-12-25 Revised:2016-02-29 Online:2016-07-15 Published:2016-03-07
Supported by:
National Natural Science Foundation of China (51275545)

摘要/Abstract

摘要：

整体叶盘的表面质量和型面精度对航空发动机的气流动力性和使用性能影响巨大，而抛光是保证整体叶盘最终表面质量及型面精度的关键技术。针对目前国外对整体叶盘抛光技术及装备的严格保密、国内整体叶盘的抛光仍然广泛采用人工打磨的现状，对整体叶盘的抛光技术研究现状及发展趋势进行归纳总结，为整体叶盘的抛光及其自动化的发展提供参考。首先，概述了整体叶盘抛光加工的必要性及其重要性，分别从整体叶盘结构特性、材料特性和曲面特性等方面分析了整体叶盘的抛光工艺，并介绍了整体叶盘抛光工艺要求。然后，就整体叶盘磨料流加工、电解加工、砂带抛光等方面概述了国内外整体叶盘抛光技术及装备的研究现状，在此基础上提出了制约整体叶盘型面抛光技术发展的关键问题及其研究内容和解决方案。最后，根据整体叶盘的技术现状及核心关键问题指出了整体叶盘抛光技术的发展趋势。

关键词: 整体叶盘, 抛光, 磨削, 航空发动机, 电解加工, 数控加工

Abstract:

Surface quality and profile precision of the blisk have a great influence on the air flow dynamics and performance of the aeroengine, and the polishing technology is the key to guarantee the final surface quality and profile precision. The polishing technology and equipment for the blisk abroad are strictly kept secret, while, the method of manual polishing is still widely used in domestic aviation enterprises; therefore, it is of necessity to make a summary of the current situation and development trend of polishing technology for blisk to provide a reference for the development of blisk polishing technology and its automation. Firstly, the necessity and importance of the blisk polishing process are summarized and the polishing process of the blisk is analyzed separately with the aspects of the structure characteristics, material properties and surface characteristics, and at the same time, the requirements of the blisk polishing process are introduced. Secondly, the current situation of polishing technology for blisk at home and abroad is summarized from the aspects of electrochemical machining, abrasive flow machining, belt grinding and so on. And then, the research content of and solution to the key problems for the blisk polishing technology are proposed based on the analysis. Finally, the development trend of polishing technology for blisk is generalized according to the technical status and key problems of the blisk.

Key words: blisk, polishing, grinding, aero-engine, electro chemical machining, mumerical control machining

中图分类号:

V261.2⁺5

黄云, 肖贵坚, 邹莱. 整体叶盘抛光技术的研究现状及发展趋势[J]. 航空学报, 2016, 37(7): 2045-2064.

HUANG Yun, XIAO Guijian, ZOU Lai. Current situation and development trend of polishing technology for blisk[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2016, 37(7): 2045-2064.

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整体叶盘抛光技术的研究现状及发展趋势

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