二维与三维机织复合材料面内力学性能对比

doi:10.7527/S1000-6893.2023.28267

Abstract

Abstract:

2D and 3D woven composites with the same structure form and weaving process parameters were designed and prepared. Tensile， compressive and in-plane shear tests were systematically carried out by the digital image correlation method. The mechanical properties， carrying and failure mechanism of 2D and 3D woven composites were studied in combination with the evolution of surface strain field and fracture morphology. It is shown that the interlocking of warp yarns between layers significantly influences the macroscopic mechanical behavior and carrying mechanism of woven composites. 3D woven composite exhibits better structural integrity and weft mechanical properties at the expense of decrease in warp mechanical performance. Furthermore， the warp tensile strain-stress curves of 3D woven composites have a typical characteristic of nonlinearity. The constraint between warp yarn and weft yarn leads to the weak interface between fiber and matrix， which reduces the in-plane shear capacity of 3D woven composite.

Key words: 2D woven composites, 3D woven composites, mechanical properties, failure mechanism, layer-to-layer interlock structure

CLC Number:

V258

Yang SUN, Jian HUANG, Chenchen HAN, Zhenqiang ZHAO, Haili ZHOU, Fangfang SUN, Chao LI, Chao ZHANG, Liquan ZHANG. Comparison of in-plane mechanical properties of 2D and 3D woven composites[J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(18): 428267-428267.

Figures/Tables 22

Fig.1

Table 1

Fig.2

Fig.3

Fig.4

Fig.5

Fig.6

Table 2

Fig.7

Fig.8

Fig.9

Fig.10

Table 3

Fig.11

Fig.12

Fig.13

Fig.14

Fig.15

Table 4

Fig.16

Fig.17

Fig.18

References 21

1	俞建勇，赵谦，祖群. 高性能纤维与织物［M］. 北京：中国铁道出版社， 2020： 141.
	YU J Y， ZHAO Q， ZU Q. High performance fibers and fabrics［M］. Beijing： China Railway Publishing House， 2020： 141 （in Chinese）.
2	沈尔明，王志宏，滕佰秋，等. 连续纤维增强复合材料在民用航空发动机上的应用［J］. 航空发动机， 2013， 39（2）：90-94.
	SHEN E M， WANG Z H， TENG B Q， et al. Application of continuous fiber reinforced composites in civil aeroengines［J］. Aeroengine， 2013， 39（2）：90-94 （in Chinese）.
3	陈巍. 先进航空发动机树脂基复合材料技术现状与发展趋势［J］. 航空制造技术， 2016， 56（5）： 68-72， 92.
	CHEN W. Status and development trends of polymer matrix composites on advanced aeroengine［J］. Aeronautical Manufacturing Technology， 2016， 56（5）： 68-72， 92 （in Chinese）.
4	LI Z X， GUO L C， ZHANG L， et al. In situ experimental investigation on the out-plane damage evolution of 3D woven carbon-fiber reinforced composites［J］. Composites Science and Technology， 2018， 162： 101-109.
5	PANKOW M， JUSTUSSON B， RIOSBAAS M， et al. Effect of fiber architecture on tensile fracture of 3D woven textile composites［J］. Composite Structures， 2019， 225： 111139.
6	NAIK N K. Woven-fibre thermoset composites［M］∥ Fatigue in composites. Amsterdam： Elsevier， 2003： 296-313.
7	WALTER T R， SUBHASH G， SANKAR B V， et al. A novel method for dynamic short-beam shear testing of 3D woven composites［J］.Experimental Mechanics， 2013， 53（3）： 493-503.
8	COX B N， DADKHAH M S， MORRIS W L， et al. Failure mechanisms of 3D woven composites in tension， compression， and bending［J］. Acta Metallurgica et Materialia， 1994， 42（12）： 3967-3984.
9	KUO W S， KO T H， CHEN C P. Effect of weaving processes on compressive behavior of 3D woven composites［J］. Composites Part A： Applied Science and Manufacturing， 2007， 38（2）： 555-565.
10	MAHADIK Y， ROBSON BROWN K A， HALLETT S R. Characterisation of 3D woven composite internal architecture and effect of compaction［J］. Composites Part A： Applied Science and Manufacturing， 2010， 41（7）： 872-880.
11	MAHADIK Y， HALLETT S R. Effect of fabric compaction and yarn waviness on 3D woven composite compressive properties［J］. Composites Part A： Applied Science and Manufacturing， 2011， 42（11）： 1592-1600.
12	LEE B， LEONG K H， HERSZBERG I. Effect of weaving on the tensile properties of carbon fibre tows and woven composites［J］. Journal of Reinforced Plastics and Composites， 2001， 20（8）： 652-670.
13	WARREN K C， LOPEZ-ANIDO R A， GOERING J. Experimental investigation of three-dimensional woven composites［J］. Composites Part A： Applied Science and Manufacturing， 2015， 73： 242-259.
14	DAI S， CUNNINGHAM P R， MARSHALL S， et al. Influence of fibre architecture on the tensile， compressive and flexural behaviour of 3D woven composites［J］. Composites Part A： Applied Science and Manufacturing， 2015， 69： 195-207.
15	SALEH M N， YUDHANTO A， POTLURI P， et al. Characterising the loading direction sensitivity of 3D woven composites： effect of z-binder architecture［J］. Composites Part A： Applied Science and Manufacturing， 2016， 90： 577-588.
16	ALY-HASSAN M S， HATTA H， WAKAYAMA S， et al. Comparison of 2D and 3D carbon/carbon composites with respect to damage and fracture resistance［J］. Carbon， 2003， 41（5）： 1069-1078.
17	HUANG J， ZHAO Q， FENG Y B， et al. Effect of microcracks on the tensile properties of 3D woven composites［J］. Coatings， 2021， 11（7）： 794.
18	CHOU S， CHEN H C， CHEN H E. Effect of weave structure on mechanical fracture behavior of three-dimensional carbon fiber fabric reinforced epoxy resin composites［J］. Composites Science and Technology， 1992， 45（1）： 23-35.
19	KIASAT M S， SANGTABI M R. Effects of fiber bundle size and weave density on stiffness degradation and final failure of fabric laminates［J］. Composites Science and Technology， 2015， 111： 23-31.
20	刘增飞，刘凯，张斌斌，等. 纱线规格对3D机织复合材料拉伸性能的影响［J］. 航空学报， 2022， 43（6）： 521-530.
	LIU Z F， LIU K， ZHANG B B， et al. Effect of yarn size on tensile properties of 3Dwoven composites［J］. Acta Aeronautica et Astronautica Sinica， 2022， 43（6）： 521-530 （in Chinese）.
21	郭瑞卿，张一帆，吕庆涛，等. 多层多向层联三维机织复合材料的拉伸性能［J］. 复合材料学报， 2020， 37（10）：2409-2417.
	GUO R Q， ZHANG Y F， LV Q T， et al. Tensile properties of multilayer multiaxial interlock 3D woven composites［J］. Acta Materiae Compositae Sinica， 2020， 37（10）：2409-2417 （in Chinese）.

机织构型	经纱规格	纬纱规格	经纱密度/（根·cm^-1）	纬纱密度/v	经纱层数	纬纱层数	厚度/mm	体积分数/%
二维机织层合结构	6K	12K	10	4	7	7	5.0	58.37
三维机织结构	6K	12K	10	4	7	8	5.2	59.82

机织结构	加载方向	弹性模量		拉伸强度
机织结构	加载方向	均值/GPa	离散系数/%	均值/MPa	离散系数/%
二维机织层合结构	经向	58.19	3.22	904.64	5.86
二维机织层合结构	纬向	51.54	3.46	1 102.46	2.75

三维机织结构	经向	41.52	4.08	567.64	3.00
三维机织结构	纬向	62.92	0.91	1 125.09	3.64

机织结构	加载方向	弹性模量		压缩强度
机织结构	加载方向	均值/GPa	离散系数/%	均值/MPa	离散系数/%
二维机织层合结构	经向	61.83	3.10	359.97	3.55
二维机织层合结构	纬向	53.89	2.51	564.16	7.32

三维机织结构	经向	32.93	8.55	169.35	1.49
三维机织结构	纬向	64.93	1.21	523.71	7.65

机织结构	模量/GPa	离散系数/%	强度/MPa	离散系数/%
二维机织层合结构	5.51	5.41	74.42	6.54
三维机织结构	4.72	2.31	71.12	4.67

[1]	Junfei TENG, Jiahao LI, Huiyan ZHOU, Dawei WU, Haitao XU, Tiesong LIN, Yongde HUANG. Effect of TLP diffusion welding process parameters on microstructure and mechanical properties of GH5188 superalloy joint [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(8): 429205-429205.
[2]	Jiawei FU, Zefei YANG, Yahui CAI, Xiangfan NIE, Lehua QI. Identification method for anisotropic and high strain rate plasticity of sheet metals based on heterogeneous highspeed inertial impact and principle of virtual work [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(10): 229221-229221.
[3]	Nan ZHAO, Duosheng LI, Yin YE, Fencheng LIU, Wugui JIANG. Microstructure and properties of GH5188 alloy fabricated by selective laser melting [J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(19): 428332-428332.
[4]	Jiangbo CHEN, Kai ZENG, Baoying XING, Hongshen ZHANG, Yanfang DING, Xiaocong HE. Aluminum alloy clinch-bonding with hot melt adhesive film and joint failure analysis [J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(14): 428029-428029.
[5]	Zhiwen LI, Changchun CAI, Huan YU, Zhifeng XU, Zhenjun WANG, Rongxing LI. Bending properties of composite braided structure T⁃shaped parts of C_f/Al composite material [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(10): 427510-427510.
[6]	DENG Yunfei, ZHOU Nan, TIAN Rui, WEI Gang. Response characteristics of sandwich structure with S-shaped CFRP folded core under low velocity impact [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(6): 525446-525446.
[7]	XIAO Guijian, LIU Shuai, HE Yi, LIU Gang, ZHU Shengwang, SONG Shayu. Defocus control and surface topography of titanium alloy laser belt processing [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(4): 525603-525603.
[8]	ZOU Qi, YE Yiyun, JIAO Junke, WU Zhisheng, XU Zifa, ZHANG Wenwu. Performance analysis of carbon fiber reinforced thermalsetting composite-titanium alloy laser joint [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(2): 625037-625037.
[9]	WANG Jian, YANG Xiaoyu, LI Zhuolin, WANG Haoran, WU Xiaowei, SONG Xiaoguo. Process and mechanism of low-temperature ultrasonic assisted TLP soldering of fine grain aluminum alloy [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(12): 426236-426236.
[10]	YANG Shanjie, YAN Xudong, GUO Hongbo. Failure mechanism and protection strategy of thermal barrier coatings under CMAS attack [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(10): 527613-527613.
[11]	LAN Zeyu, YU Huan, XU Zhifeng, SHUAI Liang, HU Yinsheng. High temperature compressive properties and failure mechanism of C_f/Al composites with different braided structures [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(9): 424488-424488.
[12]	HU Shengpeng, LI Wenqiang, FU Wei, SONG Xiaoguo, LONG Weimin, CAO Jian. Interfacial microstructure and mechanical properties of high Nb containing TiAl alloy and GH3536 superalloy brazed using amorphous BNi-2 filler [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(3): 423846-423846.
[13]	WU Zhihui, NIU Gongjie, QIAN Jianping, LIU Rongzhong. Thermodynamics-based damage constitutive model and its application to damage analysis for HTPB/AP composite base bleed grain [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(3): 223855-223855.
[14]	ZHANG Lifen, GE Xin, LIU Zhenxia. Experimental study on mechanical properties of artificial hail [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(2): 224255-224255.
[15]	SHEN Gaofeng, WANG Zhenjun, LIU Fenghua, ZHANG Yingfeng, CAI Changchun, XU Zhifeng, YU Huan. Quasi-static tensile behavior and failure mechanism of laminated puncture CF/Al composites [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(12): 424816-424816.

Comparison of in-plane mechanical properties of 2D and 3D woven composites

RichHTML

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

Figures/Tables 22

References 21

Related Articles 15

Recommended Articles

Metrics

Comments