基于环面刀具的叶片过渡区域宽行加工技术

doi:CNKI:11-1929/V.20110810.1118.001

Abstract

Abstract: Based on the shortest-distance-curve-pair(SDCP) cutting error distribution calculation model, a new 5-axis clean-up machining algorithm for blade's root area machining with torus tool is proposed. In order to avoid interference, several constraints are established, which are to limit the error between each discrete point on the front edge of the centre circle of the torus tool and the offset surface of the workpiece to the control range, to enable the error between each discrete point on the back edge of the centre circle of the torus tool and the offset surface of the workpiece to be greater than zero, and to enable the error between each discrete point on the centre circle of the torus tool and the offset surface of adjacent surface to be greater than zero. Combined with the strip-width-maximization object function, a boundary tool positioning algorithm is proposed to obtain the optimization tool position vector and tool posture angles. The root area of a turbine blade of a certain aeroengine is taken as an example to carry out tool position optimization, machining simulation and milling, and the results verify the validity of the proposed method. This method can also be applied to significantly increasing the machining efficiency of the root area of a concave or a convex surface.

Key words: turbine blade, surface, cutting tools, five-axis, strip-width-maximization machining(SWMM), aeroengine

CLC Number:

V232.4

LI Zhibing, CHEN Zhitong, WANG Shuang, XU Rufeng. 5-Axis Machining Technology of Turbine Blade's Root Area in Stripe-width-maximization Method with Torus Cutter[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2011, 32(9): 1722-1731.

References

[1] Zhu W H, Lee Y S. Five-axis pencil-cut planning and virtual prototyping with 5-DOF haptic interface[J]. Computer-Aided Design, 2004, 36(13): 1295-1307.

[2] Ren Y, Zhu W, Lee Y S. Material side tracing and curve refinement for pencil-cut machining of complex polyhedral models[J]. Computer-Aided Design, 2005, 37(10): 1015-1026.

[3] 蔡永林,席光,王尚锦. 叶轮加工中清根刀心轨迹的生成[J]. 机械设计,2001,18(11): 37-40. Cai Yonglin, Xi Guang, Wang Shangjin. The generation of tool path for clean-up machining of impeller[J]. Mechanical Design, 2001,18(11): 37-40. (in Chinese)

[4] 刘长明,闫光荣,许鹤峰. 基于留量模型的自动清根技术的研究[J]. 工程图学学报,2001,22(1): 39-46. Liu Changming, Yan Guangrong, Xu Hefeng. The research of automatic clean-up tool-path generation based on stock-remaining model[J]. Journal of Engineering Graphics, 2001, 22(1): 39-46. (in Chinese)

[5] Ren Y F, Yau H T, Lee Y S. Clean-up tool path generation by contraction tool method for machining complex polyhedral models[J]. Computers in Industry, 2004, 54(1): 17-33.

[6] 张莹,吴宝海,李山,等. 多曲面岛屿五轴螺旋刀位轨迹规划[J]. 航空学报,2009, 30(1): 153-158. Zhang Ying, Wu Baohai, Li Shan, et al. Spiral cutter path planning for 5-axis machining of multi-patch island[J]. Acta Aeronautica et Astronautica Sinica, 2009, 30(1): 153-158. (in Chinese)

[7] 李山,罗明,吴宝海,等. 一种利用点搜索的多面体清根轨迹生成方法[J]. 西北工业大学学报,2009, 27(3): 351-356. Li Shan, Luo Ming, Wu Baohai, et al. A method for generating clean-up toolpath of multi-patch solid model based on point-searching[J]. Journal of Northwestern Polytechnical University, 2009, 27(3): 351-356. (in Chinese)

[8] Madhavulu G, Sender S A, Ahmed B. CAD/CAM solutions for efficient machining of turbomachinery components by Sturz milling method //Proceedings of the 1996 IEEE IECON 22nd International Conference. 1996: 1490-1495.

[9] Warkentin A, Bedi S, Ismail F. Five-axis milling of spherical surfaces[J]. International Journal of Machine Tools and Manufacture, 1996, 36(2): 229-243.

[10] Warkentin A, Ismail F, Bedi S. Intersection approach to multi-point maching of sculptured surfaces[J]. Computer-Aided Geometric Design, 1998, 15(6): 567-584.

[11] Warkentin A, Ismail F, Bedi S. Multi-point tool positioning strategy for 5-axis machining of sculptured surfaces[J]. Computer-Aided Geometric Design, 2000, 17(1): 83-100.

[12] 倪炎榕, 马登哲, 张洪, 等. 圆环面刀具五坐标数控加工复杂曲面优化刀位算法[J]. 机械工程学报,2001, 37(2): 87-91. Ni Yanrong, Ma Dengzhe, Zhang Hong, et al. Optimal orientation control for torus tool 5-axis sculptured surface NC machining[J]. Chinese Journal of Mechanical Engeering, 2001, 37(2): 87-91. (in Chinese)

[13] 吕雪丽, 张洪. 广域曲率吻合原则与复杂曲面数控加工的全面优化[J]. 机械设计与制造, 2003(5): 94-96. Lu Xueli, Zhang Hong. Principle of global curvature fitting and global optimization of sculptured surface NC machining[J]. Machinery Design & Manufacture, 2003(5): 94-96. (in Chinese)

[14] 金曼, 张俐, 陈志同. 圆环面刀具五坐标加工端点误差控制刀位优化[J]. 北京航空航天大学学报, 2006, 32(9): 1125-1128. Jin Man, Zhang Li, Chen Zhitong. End-points error controlling method for torus tool position optimization in five-axis NC machining[J]. Journal of Beijing University of Aeronautics and Astronautics, 2006, 32(9): 1125-1128. (in Chinese)

[15] Xu R F, Chen Z T, Chen W Y. Constant scallop tool path planning for 5-axis machining using the end-point error controlling method//Proceedings of the Canadian Society for Mechanical Engineering Forum. 2010.

[16] Engeli M, Waldvogel J, Schnider T. Method for processing work pieces by removing material: USA, US006485236B1. 2002-11-26.

5-Axis Machining Technology of Turbine Blade's Root Area in Stripe-width-maximization Method with Torus Cutter

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	Yanhua ZHANG, Dengcheng ZHANG, Zhangwen ZHOU, Yuchang LEI, Lin LI. Concept and design of virtual rudder surface aircraft based on circulation control: Review [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(6): 629608-629608.
[2]	Chuihuan KONG, Dawei WU, Zhaoguang TAN, Lijun PAN, Rubing MA, Jiangtao SI. Design of fully electric scheme for three⁃surface verification aircraft [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(6): 629618-629618.
[3]	Guoning QI, Baohai WU, Jiangfeng FU. Comparative analysis on relief grooves of high-speed and high-pressure aeroengine fuel gear pumps [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(5): 529666-529666.
[4]	Minghui HU, Jinji GAO, Zhinong JIANG, Weimin WANG, Limin ZOU, Tao ZHOU, Yunfeng FAN, Yue WANG, Jiaxin FENG, Chenyang LI. Research progress on vibration monitoring and fault diagnosis for aero-engine [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(4): 630194-630194.
[5]	Xiangdong GE, Fayong WU, Yongquan LIU, Zhongyan AN, Baodong QIAO, Qiang GAO, Tianlong QIN, Xiaoyang ZHOU. Research methods for whole aeroengine vibration and their engineering application [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(4): 628353-628353.
[6]	Lifang CHEN, Yabing SUN, Shuhua ZHOU, Qiang GAO, Baodong QIAO, Dong LI. Fan rotor local balancing method based on real data inversion [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(4): 628321-628321.
[7]	Hong WEI, Peng WANG, Wei DONG, Xiaofeng GUO, Zhida LI, Xuesen YANG, Zhongfu TANG, Chao FU. Effects of main flow velocity on frosting and defrosting characteristics of microtubule precooler [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(2): 128639-128639.
[8]	Chuankai LIU, Zhaoxiang WANG, Junxiong LEI, Zuoyu ZHANG, Kuangang FAN, Jitao ZHANG, Xiaoxue WANG, Hailang PAN, Jianguo LIU. An epipolar relaxation constrained matching algorithm of large-affined images for lunar rover with large span distance in a single movement [J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(2): 328659-328659.
[9]	Xin HE, Zongying SHI, Yisheng ZHONG. Multi⁃USV cooperative collision avoidance based on velocity obstacle [J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(S2): 729758-729758.
[10]	Chenyang LIU, Dawei WU, Yize GUO, Xinsai LV, Jiani ZHOU, Shuyi SHAO. Robust adaptive attitude control of quadrotor with uncertain strong coupling [J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(S1): 727645-727645.
[11]	Kaiming ZHANG, Kelu WANG, Shiqiang LU, Mutong LIU, Ping ZHONG, Ye TIAN. Thermal deformation behavior of S280 ultra-high strength stainless steel based on response surface methodology [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(8): 427293-427293.
[12]	Xinqian ZHENG, Junying WANG, Weina HUANG, Yu FU, Ronghui CHENG, Hongyang XIONG. Uncertainty⁃based design system for aeroengines [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(7): 27099-027099.
[13]	Bin WANG, Pengda REN, Wei ZHANG, Zhigang XIE, Wenxing ZHANG. Mechanism and suppression method for spool oscillation of aerospace dual⁃system direct drive servovalve [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(5): 426912-426912.
[14]	Zhihao LI, Biao ZHANG, Jian LI, Chuanlong XU, Zhaolong SONG. Reconstruction of three-dimensional refractive index field of premixed swirl combustion flame [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(4): 126480-126480.
[15]	Ziyi WANG, Weiwei ZHANG, Lei LIU, Xiaofeng YANG. Reduced order aerothermoelastic framework suitable for complex flow [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(4): 126807-126807.