飞机设计域向工装域映射机理研究

材料工程与机械制造

本期目录 | 过刊浏览 | 高级检索

前一篇 | 后一篇

飞机设计域向工装域映射机理研究

靳江艳¹, 黄翔¹, 卢鹄², 李泷杲¹

1. 南京航空航天大学机电学院, 江苏南京 210016;
2. 上海飞机制造有限公司, 上海 200436

收稿日期:2011-12-31 修回日期:2012-03-01 出版日期:2012-12-25 发布日期:2012-12-24
通讯作者: 黄翔 E-mail:xhuang@nuaa.edu.cn
作者简介:靳江艳女, 博士研究生。主要研究方向: 飞机数字化设计与制造。 E-mail: jinjy1108@163.com
基金资助:
国家商用飞机制造工程技术研究中心创新基金项目(SAMC11-JS-07-202)

Research on Mapping Mechanism from Product Design to Tooling Concept Design for Aircraft

JIN Jiangyan¹, HUANG Xiang¹, LU Hu², LI Shuanggao¹

1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;
2. Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 200436, China

Received:2011-12-31 Revised:2012-03-01 Online:2012-12-25 Published:2012-12-24
Supported by:
Innovation Fund of National Engineering and Research Center for Commercial Aircraft Manufacturing (SAMC11-JS-07-202)

摘要/Abstract

摘要：

为提高某飞机制造企业产品设计、工艺规划和工装设计的协同设计效率和响应速度,对三者之间的映射机理进行研究。首先依据企业需求,定义飞机设计域、工艺域和工装域的信息构成;然后,明确飞机设计-工艺-工装之间的有机联系,构建基于多色集合理论的分层映射模型,给出映射模型的建模原理和建模流程,从而实现飞机部件从设计特征到工装概念设计特征的映射;最后,开发了相关设计工具并在该公司某机型舱门骨架的装配工艺规划和工装概念设计中进行应用验证,为实现飞机设计-工艺-工装的一体化设计奠定了理论基础和实践基础。

关键词: 飞机装配, 特征映射, 多色集合, 工艺规划, 工装设计, 协同设计

Abstract:

The mechanisms of mapping between product design, process planning, and tooling design are studied to improve the efficiency and response speed of aircraft collaborative design for an aircraft manufacturing enterprise. Firstly, according to enterprise demand, information constitutions of product design domain, process planning domain, and tooling design domain are defined. Secondly, organic connections between the three are built, and a hierarchical mapping model based on polychromatic sets is constructed. Then, the modeling principle and flow of the model are given, thus the mapping in feature from product design to tooling concept design is realized. Finally, related design software is developed and applied to the assembly process planning and tooling concept design of a cabin door frame, which establishes the theoretical and practical foundation for the integration of the three in an aircraft manufacturing enterprise.

Key words: aircraft assembly, feature mapping, polychromatic set, process planning, tooling design, collaborative design

中图分类号:

靳江艳, 黄翔, 卢鹄, 李泷杲. 飞机设计域向工装域映射机理研究[J]. 航空学报, 2012, 33(12): 2330-2337.

JIN Jiangyan, HUANG Xiang, LU Hu, LI Shuanggao. Research on Mapping Mechanism from Product Design to Tooling Concept Design for Aircraft[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2012, 33(12): 2330-2337.

参考文献

[1] Zhou Q Z, Fan Y Q. Application of MBD on airplane manufacturing. Aviation Maintenance and Engineering, 2008(3): 55-57. (in Chinese) 周秋忠, 范玉青. MBD技术在飞机制造中的应用. 航空维修与工程, 2008(3): 55-57.

[2] Yu Y, Tao J, Fan Y Q. Assembly technology and process of Boeing 787 jet. Aeronautical Manufacturing Technology, 2009 (4): 44-49. (in Chinese) 于勇, 陶剑, 范玉青. 波音787飞机装配技术及其装配过程. 航空制造技术, 2009(4): 44-49.

[3] Zhang K, Fan Y Q, Lu H, et al. Assembly process data management based on digital definition technology. Mechanical Engineer, 2009(1): 55-58. (in Chinese) 张魁, 范玉青, 卢鹄, 等. 基于MBD制造体系的装配工艺数据集成. 机械工程师, 2009(1): 55-58.

[4] Liu Z C, Meng B, Fan Y Q. Definition & application of digital master tooling in aircraft manufacturing. Computer Integrated Manufacturing Systems, 2007,13(9): 1852-1857. (in Chinese) 刘志存, 孟飙, 范玉青. 飞机制造中数字化标准工装的定义与应用. 计算机集成制造系统, 2007, 13(9): 1852-1857.

[5] Zhou Q Z, Fan Y Q. Digital coordination method for aircraft based on digital master tooling. Computer Integrated Manufacturing Systems, 2004, 14(4): 683-689. (in Chinese) 周秋忠, 范玉青. 基于数字标工模型的飞机数字化协调方法. 计算机集成制造系统, 2004, 14(4): 683-689.

[6] Pan Z Y, Huang X, Li Y G. Variant design method for assembly tooling design based on aircraft product structure change. Acta Aeronautica et Astronautica Sinica, 2009, 30(5): 959-965. (in Chinese) 潘志毅, 黄翔, 李迎光. 基于飞机产品结构更改的装配工装变型设计方法. 航空学报, 2009, 30(5): 959-965.

[7] Zheng G L, Li W J, Wang Z J. Digital technology standard model of door frame for a large aircraft. Acta Aeronautica et Astronautica Sinica, 2010, 31(8): 1674-1679. (in Chinese) 郑国磊, 李文杰, 王自军. 某大型飞机舱门框工艺标准数字模型. 航空学报, 2010, 31(8): 1674-1679.

[8] Fan Y Q. Manufacturing technology of modern aircraft. Beijing: Beijing University of Aeronautics and Astronautics Press, 2001. (in Chinese) 范玉青. 现代飞机制造技术. 北京: 北京航空航天大学出版社, 2001.

[9] Aviation Manufacturing Engineering Handbook Chief Editorial Board. Aviation manufacturing engineering handbook: aircraft assembly. Beijing: Aviation Industry Press, 2010. (in Chinese) 航空制造工程手册总编委会. 航空制造工程手册:飞机装配. 北京: 航空工业出版社, 2010.

[10] Pavlov V V. Polychromatic sets and graphs for CALS. Moscow: Stankin Press, 2000.(in Russian)

[11] Li Z B. The research and application of polychromatic sets in advanced manufacture. Beijing: China WaterPower Press, Intellectual Property Publishing House, 2005. (in Chinese) 李宗斌. 先进制造中多色集合理论的研究及应用. 北京:中国水利水电出版社, 知识产权出版社, 2005.

[12] Li Z B, Xu L D. Polychromatic sets and its application in simulating complex objects and systems. Computers & Operations Research, 2003, 30(6): 851-860.

[13] Li S C, Li Z B, Tang F M. Conceptual design of machining center by using polychromatic sets theory. Chinese Journal of Mechanical Engineering, 2004, 40(6): 118-122. (in Chinese) 李善仓, 李宗斌, 唐凤鸣. 应用多色集合理论完成加工中心的概念设计. 机械工程学报, 2004, 40(6): 118-122.

[14] Gao X Q, Li Z B, Zhao S S. Study on modeling and reasoning technology of conceptual design based on polychromatic sets. China Mechanical Engineering, 2006, 17(3): 255-259. (in Chinese) 高新勤, 李宗斌, 赵姗姗. 基于多色集合理论的概念设计建模和推理技术研究. 中国机械工程, 2006, 17(3): 255-259.

[15] Zou G M, Wang X L, Hu Y J, et al. Construction of conceptual product’s design information relations network and its representation. Computer Integrated Manufacturing Systems, 2006, 12(3): 352-363. (in Chinese) 邹光明, 王学林, 胡于进, 等. 概念产品设计信息关系网的构造与表示. 计算机集成制造系统, 2006, 12(3): 352-363.

[16] Zhang B, Li Z B. Modeling of tolerance information and reasoning technique study using polychromatic sets. Chinese Journal of Mechanical Engineering, 2005, 41(10): 111-116. (in Chinese) 张博, 李宗斌. 采用多色集合理论的公差信息建模与推理技术. 机械工程学报, 2005, 41(10): 111-116.

[17] Chen P, Li Z B, Yang X C, et al. Stamping process planning of automobile panels by using modeling technology. Computer Integrated Manufacturing Systems, 2010, 16(11): 2435-2442. (in Chinese) 陈鹏, 李宗斌, 杨晓春, 等. 汽车覆盖件冲压工艺规划建模技术. 计算机集成制造系统, 2010, 16(11): 2435-2442.

[18] Sun X W, Chu X N, Zhang Z F, et al. Location datum of reasoning technique for mechanical part based on polychromatic sets. Computer Integrated Manufacturing Systems, 2007, 13(12): 2463-2467. (in Chinese) 孙习武, 褚学宁, 张在房, 等. 基于多色集合理论的定位基准选择推理技术. 计算机集成制造系统, 2007, 13(12): 2463-2467.

[19] Liu Y, Li Y, Li S J, et al. Reconfiguration method of agile manufacturing system using polychromatic sets. Computer Integrated Manufacturing Systems, 2010, 16(1): 76-80.(in Chinese) 刘永, 李言, 李淑娟, 等. 基于多色集合的敏捷制造系统重构方法. 计算机集成制造系统, 2010, 16(1): 76-80.

[20] Zhang B, Zhang H T, Zhao S S, et al. Product assembly planning modeling and algorithm based on polychromatic sets. Journal of Xi’an Jiaotong University, 2005, 39(11): 1254-1258. (in Chinese) 张博, 张洪涛, 赵姗姗, 等. 基于多色集合理论的产品装配规划建模与算法研究. 西安交通大学学报, 2005, 39(11): 1254-1258.

[21] Pan Z Y, Huang X, Li Y G. Product design process planning method based on synchronous mapping from directed graph to design structure matrix and polychromatic sets. Computer Integrated Manufacturing Systems, 2008, 14(7): 1274-1280. (in Chinese) 潘志毅, 黄翔, 李迎光. 有向图向设计结构矩阵与多色集合同步映射的设计过程规划方法. 计算机集成制造系统, 2008, 14(7): 1274-1280.

[22] Li Z B, Gao X Q, Zhao L P. Based on polychromatic sets theory for information modeling and optimization. Beijing: Science Press, 2010. (in Chinese) 李宗斌, 高新勤, 赵丽萍. 基于多色集合理论的信息建模与优化技术. 北京: 科学出版社, 2010.

E-mail：hkxb@buaa.edu.cn

关于我们

期刊社服务

专业学科

封面文章

友情链接

主管单位：中国科学技术协会主办单位：中国航空学会北京航空航天大学

飞机设计域向工装域映射机理研究

Research on Mapping Mechanism from Product Design to Tooling Concept Design for Aircraft

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	荆涛, 田锡天. 基于蒙特卡洛-自适应差分进化算法的飞机容差分配多目标优化方法[J]. 航空学报, 2022, 43(3): 425278-425278.
[2]	孙霄剑, 罗明强, 张驰, 关若曦, 刘虎. 民用飞机预研论证权威真相源构建技术[J]. 航空学报, 2021, 42(2): 224222-224222.
[3]	石循磊, 张继文, 刘顺涛, 陈恳. 基于Kriging模型插值的孔位修正策略[J]. 航空学报, 2020, 41(9): 423499-423499.
[4]	石章虎, 何晓煦, 曾德标, 雷沛. 基于误差相似性的移动机器人定位误差补偿[J]. 航空学报, 2020, 41(11): 424105-424105.
[5]	陈文亮, 潘国威, 王珉. 基于力位协同控制的大飞机机身壁板装配调姿方法[J]. 航空学报, 2019, 40(2): 522403-522403.
[6]	潘国威, 陈文亮, 王珉. 应用于飞机装配的并联机构技术发展综述[J]. 航空学报, 2019, 40(1): 522572-522572.
[7]	陈畅宇, 贺文兴, 易旺民, 何倩, 徐波涛, 刘智斌. 航天器总装技术状态的数字化管理方法[J]. 航空学报, 2018, 39(S1): 722206-722206.
[8]	康焱, 刘刚, 张柏楠, 王倩, 谷巍, 王威. 航天器电缆网快速协同设计方法及关键技术[J]. 航空学报, 2018, 39(7): 322112-322112.
[9]	何晓煦, 田威, 曾远帆, 廖文和, 向勇. 面向飞机装配的机器人定位误差和残差补偿[J]. 航空学报, 2017, 38(4): 420538-420538.
[10]	韩锋, 田威, 廖文和, 张旋, 王丽峰. 基于并联机构的轻型自主爬行钻铆系统法向调姿算法[J]. 航空学报, 2015, 36(6): 2083-2090.
[11]	韩飞燕, 张定华, 张莹, 吴宝海. 基于虚拟控制面约束的机匣类零件工序模型建立方法[J]. 航空学报, 2015, 36(10): 3465-3474.
[12]	刘胜兰, 罗志光, 谭高山, 叶南, 张丽艳. 飞机复杂装配部件三维数字化综合测量与评估方法[J]. 航空学报, 2013, 34(2): 409-418.
[13]	曲巍崴, 董辉跃, 柯映林. 机器人辅助飞机装配制孔中位姿精度补偿技术[J]. 航空学报, 2011, 32(10): 1951-1960.
[14]	郑国磊;李文杰;王自军. 某大型飞机舱门框工艺标准数字模型[J]. 航空学报, 2010, 31(8): 1674-1679.
[15]	刘楚辉;李江雄;董辉跃;王青;柯映林. 飞机机身-机翼接头精加工条件评价技术[J]. 航空学报, 2010, 31(6): 1272-1279.