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Acta Aeronautica et Astronautica Sinica ›› 2025, Vol. 46 ›› Issue (5): 531706.doi: 10.7527/S1000-6893.2025.31706

• Solid Mechanics and Vehicle Conceptual Design • Previous Articles    

Life design method of high-temperature equipment based on dual-scale damage theory

Kaishang LI, Haoqi FAN, Runzi WANG, Xiancheng ZHANG(), Shantung TU   

  1. School of Mechanical and Power Engineering,East China University of Science and Technology,Shanghai 200237
  • Received:2024-12-24 Revised:2025-01-17 Accepted:2025-02-19 Online:2025-03-11 Published:2025-02-25
  • Contact: Xiancheng ZHANG E-mail:xczhang@ecust.edu.cn
  • Supported by:
    National Key Research and Development Project(2022YFB4600019);National Natural Science Foundation of China(U21B2077);China National Postdoctoral Program for Innovative Talents(BX20230120)

Abstract:

The contradiction between the long-term safe operation of high-temperature structures and harsh service environment is becoming increasingly prominent. Creep-fatigue interaction damage has become increasingly prominent, leading to high failure rates of high-temperature components. In addition, the urgent demand for deep peak shaving in power generation units under carbon neutrality targets means that the critical high-temperature components face a lack of accurate life assessment methods. Traditional life design approaches based on single-scale or single-parameter are insufficient to simultaneously account for multi-axial stress effects and microstructural evolution in high-temperature structures, especially for the structures with inhomogeneous microstructures. In this paper, dual-scale modeling approach based on macro-continuum mechanics and micro-crystal plasticity is systematically introduced. Taking hole structure as an example, a life prediction method based on the dual-scale damage theory is presented. To facilitate the engineering application of the dual-scale theoretical framework, a creep-fatigue life prediction software considering surface strengthening effects is developed, enabling rapid damage assessment and life prediction for surface strengthening structures.

Key words: high-temperature structure, dual-scale damage theory, life prediction, surface strengthening, surrogate model

CLC Number: