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单向预浸料成型性能表征方法研究进展

赵月青1,林德志1,陈汇1,汤家力1,王立冬2   

  1. 1. 上海飞机制造有限公司
    2. 兰州理工大学
  • 收稿日期:2024-01-24 修回日期:2024-04-22 出版日期:2024-04-25 发布日期:2024-04-25
  • 通讯作者: 王立冬
  • 基金资助:
    国家自然科学基金

Research progress on characterization methods for forming performance of unidi-rectional prepregs

  • Received:2024-01-24 Revised:2024-04-22 Online:2024-04-25 Published:2024-04-25

摘要: 随着民用飞机复合材料用量日益增加以及对材料国产化的迫切需求,提高复合材料结构件制造效率和成型质量已成为当今亟待解决的问题。为了避免成型过程中出现褶皱、屈曲以及厚度不均等成型缺陷,有必要对预浸料的成型性能进行全面的表征,以评估材料的可制造性,并为选材和材料性能改进提供参考,也为有限元仿真模型的建立提供数据。相比织物预浸料,单向带预浸料在民用飞机复合材料结构件的应用更为广泛,特别是用于对强度有较高要求的主承力结构件的制造。因此,对其进行成型性能的表征至关重要。本文系统综述了国内外关于单向预浸料在压实、面内剪切、层间滑移和弯曲性能等成型性能测试方面取得的研究成果,并对预浸料成型性能测试的发展方向进行了探讨。

关键词: 单向预浸料, 成型, 压实, 面内剪切, 层间滑移, 弯曲, 变形机制

Abstract: In light of the increasing utilization of composite materials in civil aircraft and the pressing demand for domestic production, enhancing the manufacturing efficiency and forming quality of composite structural components has become a pressing issue. To avoid defects such as wrinkles, buckling, and uneven thickness during the preforming process, it is imperative to comprehensively characterize the formability of prepregs. This characterization serves to evaluate the manufacturability of the materials, providing references for material selection and performance improvement, and furnishing data for the establishment of finite element simulation models. In comparison to woven prepregs, unidirectional prepregs find broader applications in civil aircraft composite structural components, especially for the manufacturing of main load-bearing structural components with high strength requirements. Therefore, characterizing the formability performance of unidirectional prepregs becomes crucial. This paper systematically reviews domestic and international research achievements in the forming performance testing of unidirectional prepregs, specifically focusing on compression, intra-ply shear, interlaminar slip, and bending properties. Additionally, the paper explores the future directions in the development of preforming performance tests for prepreg.

Key words: unidirectional prepreg, forming, compression, intra-ply shear, interlaminar slip, bending, deformation mechnism

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