航空发动机叶片柔性抛光技术

Abstract

Abstract: This paper starts with an analysis of the structural features of blades in aeroengines and their polishing process requirements, and then proposes a technology of flexible abrasive belt grinding head that can remove the impact of the waviness of the blade in order to realize their automatic polishing and satisfy the requirement of accuracy. On the basis of the polishing structure, a flexible polishing process and polishing force control method are discussed. In addition, the technology of automatic programming and path planning are studied so as to achieve automatic and efficient polishing of the blade. The polishing test results show that after automatic polishing the profile error is ?0.06 mm and the surface roughness is less than R_a0.4. Compared with the manual polishing process, the automatic polishing technology not only enhances the polishing efficiency and quality stability, but also reduces considerably labor intensity and dust pollution.

Key words: blade of aeroengine, flexibility, polishing, abrasive belts, automation

CLC Number:

V261.2⁺5

DUAN Jihao, SHI Yaoyao, ZHANG Junfeng, DONG Ting, LI Xiaobiao. Flexible Polishing Technology for Blade of Aviation Engine[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2012, (3): 573.

References

[1] Song Y W, Hu B F, Xi P. Review of CAD technology in aircraft engine blade. Aeronautical Manufacturing Technology, 2009(17): 52-56. (in Chinese) 宋玉旺, 胡毕富, 席平. 航空发动机叶片CAD技术综述. 航空制造技术, 2009(17): 52-56.

[2] Ding M L. Study on the NC polishing machine and programming technology for blade. Xi'an: School of Mechanical Engineering, Northwestern Polytechnical University, 2007. (in Chinese) 丁明亮. 叶片多坐标数控抛光装备及编程技术研究. 西安: 西北工业大学机电学院, 2007.

[3] Huang Z, Huang Y, Zhang M D, et al. Testing of a six-axis computer numberical control abrasive belt grinding machine based on free-form surface. Journal of Chongqing University, 2008, 31(6): 598-602. (in Chinese) 黄智, 黄云, 张明德, 等. 自由曲面六轴联动砂带磨削机床试验. 重庆大学学报, 2008, 31(6): 598-602.

[4] Zhu K X, Chen Y J, Huang Y, et al. Present status and development trend of abrasive belt grinding technique for blade profile. Aeronautical Manufacturing Technology, 2007(2): 102-104. (in Chinese) 朱凯旋, 陈延君, 黄云, 等. 叶片型面砂带磨削技术的现状和发展趋势. 航空制造技术, 2007(2): 102-104.

[5] Huang Z, Huang Y. The principle and application of abrasive belt grinding. Machinist Metal Cutting, 2008(24): 28-30. (in Chinese) 黄智, 黄云. 砂带磨削原理及其应用. 金属加工: 冷加工, 2008(24): 28-30.

[6] Li D Q, Zhang L, Yang X, et al. Research on the double-sided grinding and polishing machine tool system. International Conference on Information and Automation. 2010: 1968-1971.

[7] Huang Y, Huang Z. The modern abrasive belt grinding technology and engineering application. Chongqing: Chongqing University Press, 2008. (in Chinese) 黄云, 黄智. 现代砂带磨削技术及工程应用. 重庆: 重庆大学出版社, 2008.

[8] Zhong Z W. Recent advances in polishing of advanced materials. Materials and Manufacturing Processes, 2008, 23(5): 449-456.

[9] Ahn J H, Lee M C, Jeong H D, et al. Intelligently automated polishing for high quality surface formation of sculptured die. Journal of Materials Processing Technology, 2002, 130-131: 339-344.

[10] Zhang X, Kuhlenkötter B, Kneupner K. An efficient method for solving the signorini problem in the simulation of free form surfaces produced by belt grinding. International Journal of Machine Tools and Manufacture, 2005, 45: 641-648.

[11] Ren J X, Hua D A. Principle of grinding. Beijing: Electronic Industry Press, 2011. (in Chinese) 任敬心, 华定安. 磨削原理. 北京: 电子工业出版社, 2011.

[12] Li K, Guo L S. Research on method of 5-axis NC rough machining of turbine blade. Acta Aeronautica et Astronautica Sinica, 2006, 27(3): 505-508. (in Chinese) 李亢, 郭连水. 透平机叶轮叶片五轴数控粗加工优化方法的研究. 航空学报, 2006, 27(3): 505-508.

[13] Fan H Z, Xi G, Wang S J. Algorithm for 5-axis numerical control flank milling of arbitrary surfaces. China Mechanical Engineering, 2010, 21(2): 127-130. (in Chinese) 樊宏周, 席光, 王尚锦. 任意扭曲叶轮五轴数控侧铣的算法研究. 中国机械工程, 2010, 21(2): 127-130.

[14] Jia W B. Research on the technology of 5-axis NC machining for compressor impeller. Diesel Locomotives, 2010(7): 12-15. (in Chinese) 贾伟斌. 压气机叶轮五轴联动数控加工技术的研究. 内燃机车, 2010(7): 12-15.

[15] Chu C H, Chen J T. Five-axis flank machining of ruled surfaces with developable surface approximation. Ninth International Conference on Computer Aided Design and Computer Graphics. 2005.

Flexible Polishing Technology for Blade of Aviation Engine

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	Xiaochuan LIU, Shuibufu LIU, Xulong XI, Chunyu BAI, Xiaocheng LI. Full-aircraft landing ground load and influencing factors for transport aircraft [J]. Acta Aeronautica et Astronautica Sinica, 2025, 46(21): 532521-532521.
[2]	Ming LI, Xin WAN, Puzheng JI. Influence of ring gear flexibility on fatigue reliability in large aerospace planetary mechanisms [J]. Acta Aeronautica et Astronautica Sinica, 2025, 46(14): 231468-231468.
[3]	WANG Hao, CHEN Genliang. Research progress and perspective of robotic equipment applied in aviation assembly [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(5): 626128-626128.
[4]	YAO Yansheng, ZHOU Ruigen, ZHANG Chenglin, MEI Tao, WU Min. Surface polishing technology for additive manufacturing of complex metal components [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(4): 525202-525202.
[5]	LIU Jiyu, ZHANG Fan, CHEN Yang, JIN Zhuji, LIU Xin. Low-temperature plasma assisted machining: A review [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(10): 524754-524754.
[6]	WANG Miao, XIAO Gang, WANG Guoqing. Single pilot operation mode technology [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2020, 41(4): 323541-323541.
[7]	WANG Zhiwei, LIN Xiaojun, SHI Yaoyao, GAO Yuan, ZHANG Yun. A polishing path planning method for blisk with abrasive cloth wheel based on compression deviation constraint [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2020, 41(2): 623330-623330.
[8]	CHEN Erkang, JING Wuxing, GAO Changsheng. State/parameter joint estimation for flexible hypersonic glide vehicles [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2019, 40(8): 322992-322992.
[9]	HOU Chi, WAN Xiaopeng, HUANG Heyuan, NI Kaiqiang. Fastener connection flexibility of multi-bolted joint of composite laminate [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2018, 39(3): 221593-221593.
[10]	CHEN Shusheng, LIU Liyuan, YAN Chao, LIN Boxi. Design and realization of automated testing cloud platform for CFD verification and validation [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2017, 38(3): 120209-120209.
[11]	ZHANG Junfeng, SHI Yaoyao, LIN Xiaojun, DUAN Jihao. Freestyle belt polishing technology for leading and trailing edges of aero-engine blade [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2017, 38(3): 420327-420327.
[12]	HUANG Yun, XIAO Guijian, ZOU Lai. Current situation and development trend of polishing technology for blisk [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2016, 37(7): 2045-2064.
[13]	HUAI Wenbo, TANG Hong, SHI Yaoyao, LIN Xiaojun. Modelling and parameter optimization of flexible polishing force for abrasive cloth wheel [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2016, 37(11): 3535-3545.
[14]	YU Jianxin, WEI Jianzheng, TAN Huifeng. Dynamic damage detection methods for airship framework structure [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2016, 37(11): 3385-3394.
[15]	LIN Xiaojun, YANG Yan, WU Guang, GAO Yuan, CHEN Yue, LIU Min, LIU Mingxing. Flexible polishing technology of five-axis NC abrasive belt for blade surface [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2015, 36(6): 2074-2082.