整体叶盘抛光技术的研究现状及发展趋势

doi:10.7527/S1000-6893.2016.0055

Abstract

Abstract:

Surface quality and profile precision of the blisk have a great influence on the air flow dynamics and performance of the aeroengine, and the polishing technology is the key to guarantee the final surface quality and profile precision. The polishing technology and equipment for the blisk abroad are strictly kept secret, while, the method of manual polishing is still widely used in domestic aviation enterprises; therefore, it is of necessity to make a summary of the current situation and development trend of polishing technology for blisk to provide a reference for the development of blisk polishing technology and its automation. Firstly, the necessity and importance of the blisk polishing process are summarized and the polishing process of the blisk is analyzed separately with the aspects of the structure characteristics, material properties and surface characteristics, and at the same time, the requirements of the blisk polishing process are introduced. Secondly, the current situation of polishing technology for blisk at home and abroad is summarized from the aspects of electrochemical machining, abrasive flow machining, belt grinding and so on. And then, the research content of and solution to the key problems for the blisk polishing technology are proposed based on the analysis. Finally, the development trend of polishing technology for blisk is generalized according to the technical status and key problems of the blisk.

Key words: blisk, polishing, grinding, aero-engine, electro chemical machining, mumerical control machining

CLC Number:

V261.2⁺5

HUANG Yun, XIAO Guijian, ZOU Lai. Current situation and development trend of polishing technology for blisk[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2016, 37(7): 2045-2064.

References

[1] 王增强. 先进航空发动机关键制造技术[J]. 航空制造技术, 2015(22):34-38. WANG Z Q. Key manufacturing technology of advanced areoengine[J]. Aeronautical Manufacturing Technology, 2015(22):34-38(in Chinese).
[2] 史耀耀, 段继豪, 张军峰, 等. 整体叶盘制造工艺技术综述[J]. 航空制造技术, 2012(3):26-31. SHI Y Y, DUAN J H, ZHANG J F, et al. Blisk disc manufacturing process technology[J]. Aeronautical Manufacturing Technology, 2012(3):26-31(in Chinese).
[3] 张海艳, 张连锋. 航空发动机整体叶盘制造技术国内外发展概述[J]. 航空制造技术, 2013(23-24):38-41. ZHANG H Y, ZHANG L F. Development overview of aeroengine integral blisk and its manufacturing technology at home and abroad[J]. Aeronautical Manufacturing Technology, 2013(23-24):38-41(in Chinese).
[4] ZHAN H, ZHAO W, WANG G. Manufacturing turbine blisks[J]. Aircraft Engineering and Aerospace Technology, 2000, 72(3):247-251.
[5] SECHERLING A, LOOF C. Method for manufacturing blisks:US20110308966A1[P]. 2011-12-22.
[6] 程荣凯. 整体叶盘型面磨削加工工艺研究[D]. 重庆:重庆大学, 2014:1-2. CHEN R K. Research on the grinding process of the blisk moulding surface[D]. Chongqing:Chongqing University, 2014:1-2(in Chinese).
[7] XIAO G J, HUANG Y. Equivalent self-adaptive belt grinding for the real-R edge of an aero-engine precision-forged blade[J]. The International Journal of Advanced Manufacturing Technology, 2016, 83(9-12):1697-1706.
[8] 刘召洋. 整体叶盘叶片型面砂带磨削路径规划与机床空间轴系分析[D]. 重庆:重庆大学,2014:18-19. LIU Z Y. Path planning for blisk blade surface belt grinding and spatial axis analysis[D]. Chongqing:Chongqing University, 2014:18-19(in Chinese).
[9] AXINTE D A, KWONG J, KONG M C. Workpiece surface integrity of Ti-6-4 heat-resistant alloy when employing different polishing methods[J]. Journal of Materials Processing Technology, 2009, 209(4):1843-1852.
[10] AXINTE D A, KRITMANOROT M, AXINTE M, et al. Investigations on belt polishing of heat-resistant titanium alloys[J]. Journal of Materials Processing Technology, 2005, 166(3):398-404.
[11] ULUTAN D, OZEL T. Machining induced surface integrity in titanium and nickel alloys:A review[J]. International Journal of Machine Tools & Manufacture, 2011, 51(3):250-280.
[12] XIAO G J, HUANG Y, CHEN G L, et al. Investigations on belt grinding of GH4169 nickl-based superalloy[J]. Advanced Materials Research, 2014, 1017:15-20.
[13] XIAO G J, HUANG Y, YANG Y H, et al. Workpiece surface integrity of GH4169 nickel-based superalloy when employing abrasive belt grinding method[J]. Advanced Materials Research, 2014, 936:1252-1257.
[14] 罗皎, 李淼泉. 高性能整体叶盘制造技术研究进展[J]. 精密成形工程, 2015, 7(6):1-7,24. LUO J, LI M Q. A review on the manufacturing technology of high property blisk[J]. Journal of Netshape Forming Engineering, 2015, 7(6):1-7, 24(in Chinese).
[15] 张少平, 李冠达, 安利平, 等. 纤维增强钛基复合材料整体叶环设计技术[J]. 燃气涡轮试验与研究, 2015, 28(1):45-48,53. ZHANG S P, LI G D, AN L P, et al. Design technology for fiber reinforced TMC bling[J]. Gas Turbine Experiment and Research, 2015, 28(1):45-48,53(in Chinese).
[16] 宋桂珍. 磨料流加工技术的理论分析和实验研究[D].大连:大连理工大学,2010:1-2. SONG G Z. Theoretical analysis and experimental research on abrasive flow machining[D]. Dalian:Dalian University of Technology,2010:1-2(in Chinese).
[17] 于博. 复杂形状零件的磨料流超精密抛光装置夹具研究[D]. 长春:长春理工大学,2012:2-4. YU B. A research on fixture design of the parts with complicated shape by abrasive flow machining[D]. Changchun:Changchun University of Science and Technology, 2012:2-4(in Chinese).
[18] 季田, 卞桂虹, 刘向东, 等. 离心压缩机窄流道闭式叶轮抛光工艺研究[J]. 金刚石与磨料磨具工程, 2007(6):38-41. JI T, BIAN G H, LIU X D, et al. Study on polishing technology for narrow path enclosed impeller of centrifugal compressor[J]. Diamond & Abrasive Engineering, 2007(6):38-41(in Chinese).
[19] 郭应竹. 整体叶轮叶片型面抛光的最佳选择——磨料流加工[J]. 航空工艺技术, 1995(5):27-29. GUO Y Z. Abrasive flow machining-The most optimal selection for blade profile polishing of integrated impeller[J]. Aeronautical Manufacturing Technology, 1995(5):27-29(in Chinese).
[20] 郭应竹. 磨料流去除电解加工型面腐蚀层的工艺研究[J]. 航空工艺技术, 1997(5):39-40. GUO Y Z. Removing corroded layer on ECM machined profile by using abrasive flow machining[J]. Aeronautical Manufacturing Technology, 1997(5):39-40(in Chinese).
[21] WILLIAMS R E, RAJURKAR K P. Metal removal and surface finish characteristics in abrasive flow machining[D]. Nebraska:University of Nebraska, Lincoln, 1989:21-26.
[22] WILLIAMS R E, MELTON V L. Abrasive flow finishing of stereolithography prototypes[J]. Rapid Prototyping Journal, 1998, 4(2):56-67.
[23] BERLANGER S, BORDU S, MALEVILLE T J, et al. Process for manufacturing a single-piece blisk by cutting with an abrasive water jet:US20110016715A1[P]. 2009-03-25.
[24] BERLANGER S, BORDU S, MALEVILLE T J, et al. Process for manufacturing a single-piece blisk with a temporary blade support ring removed after a milling finishing step:US20110041334A1[P]. 2009-03-25.
[25] BERLANGER S, BORDU S, MALEVILLE T J, et al. Process for manufacturing a single-piece blisk with a temporary blade support ring removed before a milling step:US20110023300A1[P]. 2009-03-25.
[26] BERLANGER S, BORDU S, MALEVILLE T J, et al. Process for manufacturing a single-piece blisk with a temporary blade support ring removed before a milling finishing step:US20110016716A1[P]. 2009-03-25.
[27] 高航, 吴鸣宇, 付有志, 等. 流体磨料光整加工理论与技术的发展[J]. 机械工程学报, 2015, 51(7):174-187. GAO H, WU M Y, FU Y Z, et al. Development of theory and technology in fluid abrasive finishing technology[J]. Journal of Mechanical Engineering, 2015, 51(7):174-187(in Chinese).
[28] 朱建辉. 航空叶轮的磨料流加工模拟分析及可行性研究[D]. 大连:大连理工大学,2013:43-55. ZHU J H. Simulating analysis and feasibility research of aero-impeller on abrasive flow machining[D]. Dalian:Dalian University of Technology, 2013:43-55(in Chinese).
[29] 刘向东, 季田, 庞占元, 等. 离心压缩机叶轮流道磨料流抛光及其对压缩机效率的影响[J]. 组合机床与自动化加工技术, 2009(3):12-15. LIU X D, JI T, PANG Z Y, et al. Study on AFM polishing of centrifugal compressor impeller and its effects on compressor efficiency[J]. Combined Machine Tools and Automatic Processing Technology, 2009(3):12-15(in Chinese).
[30] 张森棠, 李冬梅, 赵恒, 等. 一种整体叶盘双驱动轴复合自动光整加工方法:ZL200910248649.4[P]. 2011-06-29. ZHANG S T, LI D M, ZHAO H, et al. An automatic polishing processing method of the dual drive shaft for the blisk:ZL200910248649.4[P]. 2011-06-29(in Chinese).
[31] 蔺小军, 吴广, 张军锋, 等. 整体叶盘磨料流抛光用夹具:ZL201310068486.8[P]. 2013-05-22. LIN X J, WU G, ZHANG J F, et al. A fixture for blisk polishing with abrasive flow machining:ZL201310068486.8[P]. 2013-05-22(in Chinese).
[32] 郭龙文, 杨能阁, 陈燕. 磁力研磨工艺对整体叶盘表面完整性的影响[J]. 中国表面工程, 2013,26(3):10-14. GUO L W, YANG N G, CHEN Y. Influence of magnetic abrasive finishing technology on surface integrity of vane integrated disk[J]. China Surface Engineering, 2013, 26(3):10-14(in Chinese).
[33] 郭龙文. 磁力研磨加工对TC4钛合金表面完整性影响的研究[D]. 鞍山:辽宁科技大学, 2014:3-5. GUO L W. Effects of magnetic abrasive finishing on surface integrity of TC4 titanium alloy[J]. Anshan:University of Science and Technology Liaoning, 2014:3-5(in Chinese).
[34] 陈燕, 周锟, 牛凤丽, 等. 航空发动机整体叶盘磁力研磨光整实验[J]. 航空动力学报, 2015, 30(10):2323-2330. CHEN Y, ZHOU K, NIU F L, et al. Experiment of surface finishing on aero-engine blisk by magnetic abrasive finishing[J]. Journal of Aerospace Power, 2015, 30(10):2323-2330(in Chinese).
[35] 杜兆伟, 陈燕, 周锟, 等. 磁力研磨法对整体叶盘的抛光工艺研究[J]. 航空制造技术,2015(20):93-95, 100. DU Z W, CHEN Y, ZHOU K, et al. Study on blisk surface polishing by magnetic abrasive finishing[J]. Aeronautical Manufacturing Technology, 2015(20):93-95,100(in Chinese).
[36] LI X, MENG F J, CUI W, et al. The CNC grinding of integrated impeller with electroplated CBN wheel[J]. The International Journal of Advanced Manufacturing Technology, 2015, 79(5):1353-1361.
[37] 王福元. 整体叶轮叶片型面数控电解精加工的若干关键技术研究[D]. 南京:南京航空航天大学, 2012:6-14. WANG F Y. Research on the key technologies of NC-electrochemical precision machining of blade surface of integral impeller[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2012:6-14(in Chinese).
[38] KLOCKEA F, ZEISA M, KLINKA A, et al. Experimental research on the electrochemical machining of modern titanium-and nickel-based alloys for aero engine components[J]. Procedia CIRP, 2013, 6:368-372.
[39] KLOCKEA F, ZEISA M, KLINKA A, et al. Technological and economical comparison of roughing strategies via milling, EDM and ECM for titanium-and nickel-based blisks[J]. Procedia CIRP, 2012, 2:98-101.
[40] KLOCKEA F, ZEISA M, KLINKA A, et al. Technological and economical comparison of roughing strategies via milling, sinking-EDM, wire-EDM and ECM for titanium-and nickel-based blisks[J]. CIRP Journal of Manufacturing Science and Technology, 2013, 6(3):198-203.
[41] 陈修文. 整体叶盘电解加工的流场仿真与试验[D]. 南京:南京航空航天大学, 2012:24-27. CHEN X W. Flowing field simulation and experiments on electrochemical machining of blisk[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2012:24-27(in Chinese).
[42] 孙春都. 整体叶盘型面电解加工阴极设计与试验研究[D]. 南京:南京航空航天大学, 2013:27-53. SUN C D. The electrode design and experiments in blisk electrochemical machining[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2013:27-53(in Chinese).
[43] 赵建社, 王福元, 徐家文, 等. 整体叶轮自由曲面叶片精密电解加工工艺研究[J]. 航空学报, 2013, 34(12):2841-2848. ZHAO J S, WANG F Y, XU J W, et al. Research on electrochemical machining process for fine finishing of integral impeller with free-form surface blade[J]. Acta Aeronautica et Astronautica Sinica, 2013, 34(12):2841-2848(in Chinese).
[44] 王福元, 赵建社. 基于电解扫掠成形原理的整体叶盘叶根加工方法[J]. 航空学报, 2015, 36(10):3457-3464. WANG F Y, ZHAO J S. Processing method of blade root of blisk based on principle of electrochemical sweep shaping[J]. Acta Aeronautica et Astronautica Sinica, 2015, 36(10):3457-3464(in Chinese).
[45] ZHU D, ZHU D, XU Z Y, et al. Trajectory control strategy of cathodes in blisk electrochemical machining[J]. Chinese Journal of Aeronautics, 2013, 26(4):1064-1070.
[46] 刘嘉, 徐正扬, 万龙凯, 等. 整体叶盘叶型电解加工流场设计及实验[J]. 航空学报,2014, 35(1):259-267. LIU J, XU Z Y, WAN L K, et al. The design and experiment of the flow field for the electrochemical machining of blisk surface[J]. Acta Aeronautica et Astronautica Sinica, 2014, 35(1):259-267(in Chinese).
[47] LIU X, KANG X, ZHAO W, et al. Electrode feeding path searching for 5-axis EDM of integral shrouded blisks[J]. Procedia CIRP, 2013, 6:107-111.
[48] TANG L, GAN W M. Utilization of flow field simulations for cathode design in electrochemical machining of aerospace engine blisk channels[J]. The International Journal of Advanced Manufacturing Technology, 2014, 72(9):1759-1766.
[49] XU Z Y, XU Q, ZHU D, et al. A high efficiency electrochemical machining method of blisk channels[J]. CIRP Annals-Manufacturing Technology, 2013, 62(1):187-190.
[50] 刘嘉, 徐正扬, 万龙凯, 等. 整体叶盘型面电解加工阴极进给方向优化及试验研究[J]. 机械工程学报, 2014, 50(7):146-153. LIU J, XU Z Y, WAN L K, et al. Optimization and experiment of cathode feeding direction in electrochemical machining of blisk[J]. Journal of Mechanical Engineering, 2014, 50(7):146-153(in Chinese).
[51] ZHU D, ZHU D, XU Z Y. Optimal design of the sheet cathode using W-shaped electrolyte flow mode in ECM[J]. The International Journal of Advanced Manufacturing Technology, 2012, 62(1):147-156.
[52] 孙伦业, 徐正扬, 朱荻. 叶盘通道径向电解加工的流场设计及试验[J]. 华南理工大学学报:自然科学版, 2013, 41(3):95-100. SUN L Y, XU Z Y, ZHU D. Flow field design and experimental investigation of radial electrochemical machining of blisk channels[J]. Journal of South China University of Technology:Natural Science Edition, 2013, 41(3):95-100(in Chinese).
[53] XU Z Y, SUN L Y, HU Y, et al. Flow field design and experimental investigation of electrochemical machining on blisk cascade passage[J]. The International Journal of Advanced Manufacturing Technology, 2014,71(1):459-469.
[54] 刘嘉, 方忠东, 邓守成, 等. 整体叶盘电解加工阴极修正方法与试验[J]. 南京航空航天大学学报, 2014, 46(5):744-749. LIU J, FANG Z D, DENG S C, et al. Experimental study on cathode modification for electrochemical machining of blisk[J]. Journal of Nanjing University of Aeronautics & Astronautics, 2014, 46(5):744-749(in Chinese).
[55] 万龙凯, 曲宁松, 刘嘉, 等. 整体叶盘型面电解加工阴极"C"形加强筋结构优化设计[J]. 机械制造与自动化, 2015(3):5-8,16. WAN L K, QU N S, LIU J, et al. Optimal design of cathode C-shaped reinforced structure in blisk ECM[J]. Machinery Manufacturing and Automation, 2015(3):5-8,16(in Chinese).
[56] 朱海南, 于冰, 王德新, 等. 一种整体叶盘叶片型面抛光的加工装置及方法:ZL201110356510.9[P]. 2012-06-13. ZHU H N, YU B, WANG D X, et al. A polishing apparatus and method for blisk blade surface:ZL201110356510.9[P]. 2012-06-13(in Chinese).
[57] ZHANG X, KUHLENKÖTTER B, KNEUPNER K. An efficient method for solving the Signorini problem in the simulation of free-form surfaces produced by belt grinding[J]. International Journal of Machine Tools & Manufacture, 2005, 45(6):641-648.
[58] REN X, KUHLENKÖTTER B, MVLLER H. Simulation and verification of belt grinding with industrial robots[J]. International Journal of Machine Tools & Manufacture, 2006, 46(7-8):708-716.
[59] REN X, CABARAVDIC M, ZHANG X, et al. A local process model for simulation of robotic belt grinding[J]. International Journal of Machine Tools & Manufacture, 2007, 47(6):962-970.
[60] SUN Y Q, GIBLIN D J, KAZEROUNIAN K. Accurate robotic belt grinding of workpieces with complex geometries using relative calibration techniques[J]. Robotics and Computer-Integrated Manufacturing, 2009, 25(1):204-210.
[61] 赵扬. 机器人磨削叶片关键技术研究[D]. 长春:吉林大学,2009:91-92. ZHAO Y. Research on key technology of robotic blade grinding[D]. Changchun:Jilin University, 2009:91-92(in Chinese).
[62] ZHANG D, YUN C, SONG D Z. Dexterous space optimization for robotic belt grinding[J]. Procedia Engineering, 2011,15:2762-2766.
[63] WANG W, YUN C, ZHANG L, et al. Designing and optimization of an off-line programming system for robot belt grinding process[J]. Chinese Journal of Mechanical Engineering, 2011, 24(4):647-655.
[64] WANG W, YUN C. A path planning method for robotic belt surface grinding[J]. Chinese Journal of Aeronautics, 2011, 24(4):520-526.
[65] GAO Z H, LAN X D, BIAN Y S. Structural dimension optimization of robotic belt grinding system for grinding workpieces with complex shaped surfaces based on dexterity grinding space[J]. Chinese Journal of Aeronautics, 2011, 24(3):346-354.
[66] SONG Y X, LIANG W, YANG Y. A method for grinding removal control of a robot belt grinding system[J]. Journal of Intelligent Manufacturing, 2012, 23(5):1903-1913.
[67] 张海洋. 叶片砂带磨削机器人轨迹规划与离线编程[D]. 武汉:华中科技大学, 2014:7-8. ZHANG H Y. Robotic trajectory planning and off-line programming for belt grinding of turbine blade[D]. Wuhan:Huazhong University of Science and Technology, 2014:7-8(in Chinese).
[68] ZHU D H, LUO S Y, YANG L, et al. On energetic assessment of cutting mechanisms in robot-assisted belt grinding of titanium alloys[J]. Tribology International, 2015, 90:55-59.
[69] 徐文秀, 史耀耀. 整体叶盘机器人自动化抛光技术[J]. 机械设计, 2010, 27(7):47-50. XU W X, SHI Y Y. Automatic polishing technology of blisk robot[J]. Journal of Machine Design, 2010, 27(7):47-50(in Chinese).
[70] 史耀耀, 蔺小军, 李小彪, 等. 一种用于抛光整体叶盘的磨头机构:ZL201110190191.9[P]. 2011-11-23. SHI Y Y, LIN X J, LI X B, et al. A grinding head used for blisk polishing:ZL201110190191.9[P]. 2011-11-23(in Chinese).
[71] 史耀耀, 段继豪, 李小彪, 等. 一种用于整体叶盘表面抛光的柔性磨头:ZL201110237499.4[P]. 2011-12-07. SHI Y Y, DUAN J H, LI X B, et al. A flexible grinding head used for blisk polishing:ZL201110237499.4[P]. 2011-12-07(in Chinese).
[72] 李小彪, 史耀耀, 董婷, 等. 一种用于整体叶盘抛光的磨头成型方法:ZL201110257776.8[P]. 2011-12-14. LI X B, SHI Y Y, DONG T, et al. A grinding forming method for blisk polishing:ZL201110257776.8[P]. 2011-12-14(in Chinese).
[73] 史耀耀, 蔺小军, 李小彪, 等. 一种整体叶盘叶片型面的数控抛光方法:ZL201110257777.2[P]. 2011-12-14. SHI Y Y, LIN X J, LI X B, et al. A numerical control polishing method for blisk blade:ZL201110257777.2[P]. 2011-12-14(in Chinese).
[74] 史耀耀, 蔺小军, 李小彪, 等. 一种用于抛光整体叶盘的磨头机构:ZL201120237405.9[P]. 2012-02-08. SHI Y Y, LIN X J, LI X B, et al. A grinding head used for blisk polishing:ZL201120237405.9[P]. 2012-02-08(in Chinese).
[75] 段继豪, 史耀耀, 李小彪, 等. 整体叶盘柔性磨头自适应抛磨实现方法[J]. 航空学报, 2011, 32(5):934-940. DUAN J H, SHI Y Y, LI X B, et al. Adaptive polishing for blisk by flexible grinding head[J]. Acta Aeronautica et Astronautica Sinica, 2011, 32(5):934-940(in Chinese).
[76] 蔺小军, 杨阔, 吴广, 等. 开式整体叶盘叶片型面数控抛光编程与工艺实验研究[J]. 航空精密制造技术, 2013(2):38-40,34. LIN X J, YANG K, WU G, et al. Study on NC polishing programming and process experiments of blade surface for open blisk[J]. Aviation Precision Manufacturing Technology, 2013(2):38-40,34(in Chinese).
[77] ZHAO T, SHI Y Y, LIN X J, et al. Surface roughness prediction and parameters optimization in grinding and polishing process for IBR of aero-engine[J]. The International Journal of Advanced Manufacturing Technology, 2014, 74(5):653-663.
[78] ZHAO P B, SHI Y Y. Posture adaptive control of the flexible grinding head for blisk manufacturing[J]. The International Journal of Advanced Manufacturing Technology, 2014, 70(9):1989-2001.
[79] ZHAO P B, SHI Y Y. Adaptive sliding mode control of the A-axis used for blisk manufacturing[J]. Chinese Journal of Aeronautics, 2014, 27(3):708-715.
[80] 黄云,黄智. 现代砂带磨削技术及工程应用[M]. 重庆:重庆大学出版社,2009:12-16. HUANG Y, HUANG Z. Modern abrasive belt grinding technology and application in engineering[M]. Chongqing:Chongqing University Press, 2009:12-16(in Chinese).
[81] 黄云, 杨俊峰, 叶潇潇, 等. 一种适应于航空航天整体叶盘叶片内外弧面的砂带磨削装置:ZL2012102340507[P]. 2014-06-18. HUANG Y, YANG J F, YE X X, et al. A belt grinding equipment used for blisk blade edge-R:ZL2012102340507[P]. 2014-06-18(in Chinese).
[82] 黄云, 杨俊峰, 叶潇潇, 等. 适用于航空航天整体叶盘叶片内、外弧面的砂带磨削装置:201220327496.X[P]. 2013-01-23. HUANG Y, YANG J F, YE X X, et al. A belt grinding equipment used for blisk blade edge-R:ZL201220327496.X[P]. 2013-01-23(in Chinese).
[83] 魏和平. 整体叶盘叶片内外弧型面砂带磨削技术研究[D]. 重庆:重庆大学,2014:40-43. WEI H P. Research on abrasive belt grinding of blisk blade inner and outer profile[D]. Chongqing:Chongqing University, 2014:40-43(in Chinese).
[84] XIAO G J, HUANG Y. Constant-load adaptive belt polishing of the weak-rigidity blisk blade[J]. The International Journal of Advanced Manufacturing Technology, 2015, 78(9-12):1473-1484.
[85] 张雷, 刘春辉, 王昕, 等. 一种用于整体叶盘自动磨抛的砂带工具系统:ZL201310018970.X[P]. 2013-04-10. ZHANG L, LIU C H, WANG X, et al. An automatic belt polishing tool system for blisk:ZL201310018970.X[P]. 2013-04-10(in Chinese).
[86] 张雷, 刘春辉, 王昕, 等. 一种用于整体叶盘自动磨抛的砂带工具系统:ZL201320027333.4[P]. 2013-07-24. ZHANG L, LIU C H, WANG X, et al. An automatic belt polishing tool system for blisk:ZL201320027333.4[P]. 2013-07-24(in Chinese).
[87] 张雷, 王昕, 张小光, 等. 整体叶盘磨抛加工与测量一体化装置:ZL201310358708.X[P]. 2013-12-18 ZHANG L, WANG X, ZHANG X G, et al. Integrated device with polishing and measurement for the blisk:ZL201310358708.X[P]. 2013-12-18(in Chinese).
[88] 张雷, 王昕, 张小光, 等. 整体叶盘磨抛加工与测量一体化装置:ZL201320502554.2[P]. 2014-03-12. ZHANG L, WANG X, ZHANG X G, et al. Integrated device with polishing and measurement for the blisk:ZL201320502554.2[P]. 2014-03-12(in Chinese).
[89] 张雷, 贺昌龙, 唐洪峰, 等. 用于整体叶盘叶片进排气边和叶根磨抛的集成式工具系统:ZL201410126559.9[P]. 2014-06-04. ZHANG L, HE C L, TANG H F, et al. Integrated tool system for the grinding and polishing of edge and root of blisk blade:ZL201410126559.9[P]. 2014-06-04(in Chinese).
[90] 张雷, 贺昌龙, 唐洪峰, 等. 用于整体叶盘叶片进排气边和叶根磨抛的集成式工具系统:ZL201420132362.1[P]. 2014-07-30. ZHANG L, HE C L, TANG H F, et al. Integrated tool system for the grinding and polishing of edge and root of blisk blade:ZL201410126559.9[P]. 2014-07-30(in Chinese).
[91] 赵怀祥. 抛磨整体叶盘工具系统研究[D]. 长春:吉林大学, 2011:8-9. ZHAO H X. Development of polishing tool for blisk[D]. Changchun:Jilin University, 2011:8-9(in Chinese).
[92] 齐文.整体叶盘磨削工具系统研究[D]. 长春:吉林大学, 2012:11-12. QI W. Research of grinding tool system for blisk[D]. Changchun:Jilin University, 2012:11-12(in Chinese).
[93] 刘春辉. 整体叶盘砂带磨抛工具系统研究[D]. 长春:吉林大学, 2014:6-7. LIU C H. Research on the abrasive belt grinding and polishing tool system for blisk finishing[D]. Changchun:Jilin University, 2014:6-7(in Chinese).
[94] 张福庆. 整体叶盘磨抛机床虚拟样机研究[D]. 长春:吉林大学, 2013:9-10. ZHANG F Q. Research on virtual prototype of grinding and polishing mahcine tool for blisk finishing[D]. Changchun:Jilin University, 2013:9-10(in Chinese).
[95] 张小光. 整体叶盘磨抛测机床结构优化与分析[D]. 长春:吉林大学, 2014:5. ZHANG X G. Structure optimization and analysis of grinding polishing and measurement machine tool for blisk finishing[D]. Changchun:Jilin University, 2014:5(in Chinese).
[96] 孙振江. 整体叶盘砂带磨抛加工轨迹规划研究[D]. 长春:吉林大学, 2014:8-9. SUN Z J. Research on belt polishing path planning process for blisk[D]. Changchun:Jilin University, 2014:8-9(in Chinese).
[97] 徐义程. 整体叶盘磨抛力/位解耦控制研究[D]. 长春:吉林大学, 2014:8-9. XU Y C. Research on force/position decoupling control for blisk grinding and polishing[D]. Jilin:Changchun University, 2014:8-9(in Chinese).
[98] 袁帅. 整体叶盘磨抛检测一体化机床结构开发与装配工艺研究[D]. 长春:吉林大学, 2015:5-6. YUAN S. Research on design and assembly of polishing and measuring machine tool for blisk finishing[D]. Changchun:Jilin University, 2015:5-6(in Chinese).
[99] XIAO G J, HUANG Y, HUANG Z. Online measurement of the crankshaft crankpin roundness errors in the process of coordinate polishing with abrasive tap[J]. Advanced Materials Research, 2010, 126-128:696-700.
[100] ZHANG L, HUANG Y, HUANG Z. Study of the on-line testing method for the abrasive belt follow-up grinding of the journal of crankshaft connecting rod[J]. Advanced Materials Research, 2011, 487:407-412.
[101] ZHANG M, HUANG Y, ZHANG L. Research on the mechanism of coordinate polishing crankshaft crankpin with abrasive belt[J]. Key Engineering Materials, 2011,487:456-471.
[102] 肖贵坚. 砂带随动研磨曲轴连杆颈基础技术研究及应用[D]. 重庆:重庆大学,2011:8-9. XIAO G J. Research on basic applied technology of follow finishing crankshaft journals with abrasive belt[D]. Chongqing:Chongqing University, 2011:8-9(in Chinese).
[103] 肖贵坚, 黄云, 黄智. 超声振动砂带研磨曲轴主轴颈实验研究[J]. 机械科学与技术, 2011, 30(1):92-97. XIAO G J, HUANG Y, HUANG Z. Experimental research on the vibration polishing of the crankshaft main journals with abrasive tap[J]. Mechanical Science and Technology for Aerospace Engineering, 2011, 30(1):92-97(in Chinese).
[104] 肖贵坚, 黄云, 黄智. 砂带随动研磨曲轴连杆颈运动模型的理论研究[J]. 机械科学与技术,2011, 30(3):394-399. XIAO G J, HUANG Y, HUANG Z. Movement model of coordinate polishing crankshaft crankpin with abrasive tap[J]. Mechanical Science and Technology for Aerospace Engineering, 2011, 30(3):394-399(in Chinese).
[105] 黄云, 肖贵坚, 潘复生, 等. 一种砂带研磨抛光装置:ZL201410334811.5[P]. 2014-07-15. HUANG Y, XIAO G J, PAN F S, et al. Abrasive belt grinding and polishing device:ZL201410334811.5[P]. 2014-07-15(in Chinese).
[106] 黄云, 肖贵坚, 潘复生, 等. 一种砂带研磨抛光装置:ZL201420389144.6[P]. 2015-01-07. HUANG Y, XIAO G J, PAN F S, et al. Abrasive belt grinding and polishing device:ZL201420389144.6[P]. 2015-01-07(in Chinese).
[107] 黄云, 赵浩岑, 杨俊峰, 等. 基于阿基米德螺旋线的砂带研磨控制系统和方法:ZL201510221386.3[P]. 2015-09-09. HUANG Y, ZHAO H C, YANG J F, et al. Belt grinding control system and method based on archimedes spiral:ZL201510221386.3[P]. 2015-09-09(in Chinese).
[108] 黄云, 杨俊峰, 陈贵林, 等. 适用于整体叶盘叶片的砂带磨削中心:ZL201520481124.6[P]. 2014-07-07. HUANG Y, YANG J F, CHEN G L, et al. Abrasive belt grinding center for blisk blade:ZL201520481124.6[P]. 2014-07-07(in Chinese).
[109] 黄云, 杨俊峰, 陈贵林, 等. 一种适用于整体叶盘叶片的砂带磨削中心:ZL201420132362.1[P]. 2014-07-30. HUANG Y, YANG J F, CHEN G L, et al. An abrasive belt grinding center for blisk blade:ZL201420132362.1[P]. 2014-07-30(in Chinese).
[110] 肖贵坚, 黄云, 伊浩. 面向型面精度一致性的整体叶盘砂带磨削新方法及实验研究[J]. 航空学报, 2016, 37(5):1666-1676. XIAO G J, HUANG Y, YI H. Experimental research on the new belt grinding method for the consistency of the blisk profile and surface precision[J]. Acta Aeronautica et Astronautica Sinica, 2016, 37(5):1666-1676(in Chinese).

Current situation and development trend of polishing technology for blisk

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	LIU Jiaqi, FENG Yunwen, LU Cheng, XUE Xiaofeng, PAN Weihuang. Safety analysis of aero-engine operation based on intelligent neural network [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 625375-625375.
[2]	ZHANG Shuo, LIU Zhiwen. Structured Bayesian sparse representation of aero-engine bearing failures [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 625056-625056.
[3]	HAN Songyu, SHAO Haidong, JIANG Hongkai, ZHANG Xiaoyang. Intelligent fault diagnosis of aero-engine high-speed bearings using enhanced CNN [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 625479-625479.
[4]	DU Jianjian, PAN Xiande, LIU Tianyi. Indirect measurement method for axial load of aero-engine angular contact ball bearing [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 625457-625457.
[5]	ZHANG Zhongqiang, ZHANG Xin, WANG Jiaxu, LIU Zhiwen. Reweighted kurtogram for aero-engine fault diagnosis [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 625445-625445.
[6]	LI Dingjun, YANG Liuyu, SUN Fan, JIANG Peng, CHEN Yiwen, WANG Tiejun. Effect of preheating temperature on formation of surface cracks in thermal barrier coating system [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(6): 526184-526184.
[7]	WANG Bo, GAO Peixin, MA Hui, SUN Wei, LIN Junzhe, LI Hui, HAN Qingkai, LIU Zhonghua. Dynamic characteristics of aero-engine pipeline system: Review [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(5): 25332-025332.
[8]	YAO Yansheng, ZHOU Ruigen, ZHANG Chenglin, MEI Tao, WU Min. Surface polishing technology for additive manufacturing of complex metal components [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(4): 525202-525202.
[9]	XIAO Guijian, LIU Shuai, HE Yi, LIU Gang, ZHU Shengwang, SONG Shayu. Defocus control and surface topography of titanium alloy laser belt processing [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(4): 525603-525603.
[10]	ZHU Di, LIU Jia, WANG Dengyong, FANG Xiaolong, LIU Yan. Pulse dynamic electrochemical machining [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(4): 525959-525959.
[11]	JIN Yulin, LIU Zhiwen, CHEN Yushu. Fault simulation of blade-casing rubbing for dual-rotor system of aero-engines [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(12): 425072-425072.
[12]	SUN Xiaofeng, DONG Xu, ZHANG Guangyu, WANG Zhuo, SUN Dakun. Progress review of application of eigenvalue theory to stability prediction [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(10): 527408-527408.
[13]	ZHAO Gang, LI Jinyue, XU Maocheng, ZHANG Pengfei. Research status and prospect of key aero-engine assembly technology [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(10): 527484-527484.
[14]	YAN Yanyan, ZHANG Yafei, ZHANG Zhaoqing. Surface and subsurface damage mechanisms in tangential ultrasonic-assisted grinding of ZrO₂ ceramics [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(7): 624749-624749.
[15]	ZHANG Shuai, ZHANG Qiangbo, ZHANG Xiamei. Identification of foreign object impact on aero-engine fan blades with variance analysis [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021, 42(5): 524196-524196.