基于晶体塑性理论的高-低周疲劳寿命预测统一准则

doi:10.7527/S1000-6893.2022.27300

Abstract

Abstract:

A life prediction unified criterion is developed for Inconel 718 （IN718） from Low Cycle Fatigue （LCF） to High Cycle Fatigue （HCF） within the crystal plasticity finite element framework. On the mesoscopic scale， the life prediction is completed with the help of Fatigue Indicator Parameter （FIP）. For example， the LCF life is predicted well based on the FIP accumulated energy dissipation for IN718， while the predicted HCF life is too non-conservative， which will make the engineering components face the risk of advanced fatigue failure. Therefore， a new FIP， effective energy， is developed by the combination of effective elastic energy and accumulated energy dissipation. The critical value of effective energy is assumed to be a loading-condition-independent constant. When the effective energy per cycle is added up to the critical value， the fatigue life of the material can be determined. Not only the LCF life of IN718 but also the HCF life of IN718 is predicted well based on effective energy. However， results show that the critical values of effective energy for different strain amplitudes are not equal. And there is a double logarithmic linear relationship between the critical values of effective energy and effective energy per cycle under different strain amplitudes. Based on this， the life prediction criterion based on effective energy is modified. Results show that the modified life prediction criterion not only has higher life prediction accuracy but also has better life prediction stability for LCF and HCF life.

Key words: crystal plasticity, finite element, fatigue indicator parameter, life prediction, unified criterion

CLC Number:

V215.5

Xiurui WANG, Kaishang LI, Hanghang GU, Yong ZHANG, Tiwen LU, Runzi WANG, Xiancheng ZHANG. A unified criterion for high⁃low cycle fatigue life prediction based on crystal plasticity theory[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(10): 427300-427300.

Figures/Tables 14

Fig.1

Table 1

Fig.2

Fig.3

Table 2

Material parameters in crystal plasticity model

类别	参数	数值
弹性常数	C₁₁/GPa	266
	C₁₂/GPa	114
	C₄₄/GPa	190.76

流动参数	$γ ˙ 0$ /s^-1	120
	F₀/（kJ·mol^-1）	295
	p	0.96
	q	1.12
	τ₀/MPa	702

硬化参数	h_B/MPa	850
	r_D/MPa	8
	S_sat/MPa	317
	S₀/MPa	340
	h_s/MPa	360
	w	1

Table 2

Fig.4

Fig.5

Fig.6

Fig.7

Fig.8

Fig.9

Fig.10

Table 3

Fig.11

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控制模式	加载应变/应力比	数据点个数	来源
应变控制	-1	20	本文工作
	-1	4	文献［25］
	-1	5	文献［26-27］
	-1	5	文献［28］
	-1	17	文献［29］
	-1	8	文献［30］

应力控制	-1	5	文献［31］
	-1	6	文献［32］
	0.01	3	文献［33］
	-1	11	文献［34］
	0.1	15	文献［35］
	-1	16	文献［36］

应变幅（Δε_t/2）/%	每周次累积能量耗散W_cyc/（MJ·m^-3）	每周次有效能E_eff-cyc/（MJ·m^-3）	N_f/周次
0.35	6.44×10^-17	0.053	442 600
0.40	1.19×10^-8	0.212	168 270
0.45	0.568	1.058	81 175
0.50	9.199	9.992	10 572
0.60	27.167	28.416	4 184
0.80	67.174	69.086	2 007
1.00	118.553	120.895	1 110
1.20	210.934	213.507	649
1.60	263.312	266.274	385
2.00	478.674	481.743	269

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A unified criterion for high⁃low cycle fatigue life prediction based on crystal plasticity theory

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