超声振动切削对耦合颤振的影响

doi:10.7527/S1000-6893.2015.0230

Abstract

Abstract:

This paper analyses the influence of ultrasonic vibration cutting (UVC) on the mode-coupling chatter through both theoretical model and experimental measurement. UVC method can suppress the mode-coupling chatter by decreasing the input energy of a cutting system. On the one hand, there is an energy threshold of mode-coupling chatter for a determined system, which is the integral of cutting power in cutting time. The established critical cutting depth model shows that UVC method can enlarge the critical cutting depth. It means in a shorter cutting time, UVC system can sustain larger cutting power and keep the energy threshold uncharged, maintaining the system stable. On the other hand, under the same condition, UVC method reduces effectively the cutting force and system input energy to suppress the mode-coupling chatter. Experiments have been conducted using the weak stiffness boring bar. The results indicate that UVC method can enlarge the critical cutting depth and the critical cutting depth is in inverse proportion to duty ratio; UVC method can reduce the chatter amplitude and obtain better cutting quality.

Key words: ultrasonic machining, mode-coupling, chatter, low-rigidity, boring, stability

CLC Number:

V261.92

SUI He, ZHANG Deyuan, CHEN Huawei, ZHANG Xiangyu. Influence of ultrasonic vibration cutting on mode-coupling chatter[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2016, 37(5): 1696-1704.

References

[1] TLUSTY J. Machine dynamics[M]. New York:Springer US Press, 1985:48-153.
[2] ALTINTAS Y. Manufacturing automation:Metal cutting mechanics, machine tool vibrations and CNC design[M]. Cambridge:Cambridge University Press, 2000:17-93.
[3] FASSEN R P H, VAN D W N, OSTERLING J A J. Prediction of regenerative chatter by modelling and analysis of high-speed milling[J]. International Journal of Machine Tools and Manufacture, 2003, 43(14):1437-1446.
[4] TLUSTY J, POLACEK M. The stability of machine tools against self-excited vibrations in machining[J]. International Research in Production Engineering, 1963, 1(1):465-474.
[5] OLGAC N, HOSEK M. A new perspective and analysis for regenerative machine tool chatter[J]. International Journal of Machine Tools and Manufacture, 1998, 38(7):783-798.
[6] WIERCIGROCH M, BUDAK E. Sources of nonlinearities, chatter generation and suppression in metal cutting[J]. Philosophical Transactions of the Royal Society of London. Series A:Mathematical, Physical and Engineering Sciences, 2001, 359(1781):663-693.
[7] 于骏一, 杨辅, 吴博达. 变速切削方法的减振原理[J]. 机械工程学报, l995, 31(6):11-16. YU J Y, YANG F, WU B D. Study on the mechanism of suppressing chatter by cutting with varying spindle speed[J]. Journal of Mechanical Engineering, l995, 31(6):11-16(in Chinese).
[8] MA C X, MA J, SHAMOTO E, et al. Analysis of regenerative chatter suppression with adding the ultrasonic elliptical vibration on the cutting tool[J]. Precision Engineering, 2011, 35(2):329-338.
[9] HOSHI T, SAKISAKA N, MORIYAMA I. Study for practical application of fluctuating speed cutting for regenerative chatter control[J]. Annals of the CIRP, 1977, 25(1):175-179.
[10] LIU C R, LIU T M. Automated chatter suppression by tool geometry control[J]. Journal of Manufacturing Science and Engineering, 1985, 107(2):95-98.
[11] NATH C, RAHMAN M, NEO K S. A study on the effect of tool nose radius in ultrasonic elliptical vibration cutting of tungsten carbide[J]. Journal of Materials Processing Technology, 2009, 209(17):5830-5836.
[12] 李文. 精密高效超声振动切削工艺性研究[D]. 北京:北京航空航天大学, 2011:22-30. LI W. Study on high precision ultrasonic vibration cutting technology[D]. Beijing:Beihang University, 2011:22-30(in Chinese).
[13] 司品浩. 超弱刚度超声椭圆振动加工技术研究[D]. 北京:北京航空航天大学, 2010:1-32. SI P H. Study on ultrasonic elliptical vibration cutting technology of ultra-weak rigidity processing[D]. Beijing:Beihang University, 2010:1-32(in Chinese).
[14] 高印寒, 沈维华. 超声波振动镗削"刚度化"的研究[J]. 机械工程学报, 1996, 32(1):28-32. GAO Y H, SHEN W H. Study on the "rigidity" with ultrasonic vibration boring[J]. Journal of Mechanical Engineering, l996, 32(1):28-32(in Chinese).
[15] 马春翔, 潘铭跃, 王海丽. 弱刚度零件的超声波椭圆振动切削加工[J]. 南京航空航天大学学报, 2005, 37(增刊):121-124. MA C X, PAN M Y, WANG H L. Ultrasonic elliptical vibration cutting for weak rigidity work-piece[J]. Journal of Nanjing University of Aeronautics & Astronautics, 2005, 37(Suppl.):121-124(in Chinese).
[16] 马春翔, 社本英二, 森肋俊道. 超声波椭圆振动切削提高加工系统稳定性的研究[J]. 兵工学报, 2004, 25(6):752-756. MA C X, SHAMOTO E, MORIWAKI T. A Study on the improvement of machining system stability by applying ultrasonic elliptical vibration cutting[J]. Acta Armamentarii, 2004, 25(6):752-756(in Chinese).
[17] XIAO M, KARUBE S, SOUTOME T, et al. Analysis of chatter suppression in vibration cutting[J]. International Journal of Machine Tools and Manufacture, 2002, 42(15):1677-1685.
[18] 于劲, 周晓勤. 基于高频变速特征的不分离型超声波振动车削抑制颤振机理[J]. 兵工学报, 1993, 1(1):52-57. YU J, ZHOU X Q. On the mechanism of chatter suppression with high frequency, vari-speed unseparated type ultrasonic vibration turning[J]. Acta Armamentarii, 1993, 1(1):52-57(in Chinese).
[19] 王跃辉, 王民. 金属切削过程颤振控制技术的研究进展[J]. 机械工程学报, 2010, 46(7):166-174. WANG Y H, WANG M. Advances on machining chatter suppression research[J]. Journal of Mechanical Engineering, 2010, 46(7):166-174(in Chinese).
[20] 于骏一, 郑德涛. 耦合型切削颤振的相位诊断[J]. 机械工程学报, 1984, 20(3):61-72. YU J Y, ZHENG D T. Diagnosing the chatter as mode coupling by measuring phase[J]. Journal of Mechanical Engineering, 1984, 20(3):61-72(in Chinese).
[21] GASPARETTO A. A system theory approach to mode coupling chatter in machining[J]. Journal of Dynamic Systems, Measurement, and Control, 1998, 120(4):545-547.
[22] 王洋. 刚度主轴方位对模态耦合再生切削系统动态响应谐参数的影响[D]. 长春:吉林大学, 2009:33-45. WANG Y. Influence of the orientation of principal stiffness axes on the harmonic parameters of dynamic response in mode-vcoupled regenerative machining system[D]. Changchun:Jilin University, 2009:33-45(in Chinese).
[23] MERCHANT M E. Basic mechanics of the metal cutting process[J]. Journal of Applied Mechanics, 1945, 16(5):168-175.
[24] KOENIGSBERGER F, TLUSTY J. Machine tool structures[M]. Oxford:Praguepergamort Press, 1970:1-150.

Influence of ultrasonic vibration cutting on mode-coupling chatter

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	Bian LI, Lili QU, Yuping GAO. Methods for J0613-0200 steering a cesium clock [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(3): 526500-526500.
[2]	Chen ZHANG, Hao ZHANG. Lunar-gravity-assisted low-energy transfer from Earth into Distant Retrograde Orbit (DRO) [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(2): 326507-326507.
[3]	Jiahong NIU, Haonan JIA, Fajun YI, Zujun PENG, Wei CHEN. Low-pressure thermal stability and high-temperature electrical conductivity of dense amorphous SiCN [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(S2): 152-159.
[4]	WANG Guangxu, TAN Yonghua, ZHUANG Fengchen, CHEN Jianhua, YANG Bao'e, HONG Liu. Suppression effect of injection intensity distribution on longitudinal combustion instability [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 126018-126018.
[5]	LI Yingjie, ZHAO Guang, WU Xueshen, LI Jian, YUAN Wei, MEI Qing. Review of research on self-excited vibration of aviation spline-rotor system [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(8): 625532-625532.
[6]	DENG Tian, LI Jiazhou, CHEN Wei. Breakup mechanism of viscous liquid transverse jet [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(3): 125130-125130.
[7]	SHI Zhongjiao, ZHU Huajie, ZHAO Liangyu, LIU Zhijie. Adaptive decoupling control for a class of spinning rockets considering actuator dynamics [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(3): 325068-325068.
[8]	LI Qiang, WAN Bingbing, YANG Kai, ZHU Tao. Experimental research on characteristics of pressure and heat flux fluctuation in hypersonic cone boundary layer [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(2): 124956-124956.
[9]	MENG Xufei, BAI Peng, LI Dun, WANG Rong, LIU Chuanzhen. Effect of dihedral wings on hypersonic performance of double swept waverider [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(2): 124998-124998.
[10]	WU Cihang, YAN Jianguo, QIAN Xianyun, GUO Yiming, QU Yaohong. Predefined-time attitude stabilization control of receiver aircraft [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(2): 324996-324996.
[11]	NIE Han, SONG Wenping, HAN Zhonghua, CHEN Jianqiang, DUAN Maochang, WAN Bingbing. Automatic transition prediction for natural-laminar-flow wing design of supersonic transports [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(11): 526342-526342.
[12]	XU Jiakuan, WANG Yuxuan, ZHANG Yang, QIAO Lei, LIU Jianxin, BAI Junqiang. Progress in amplification factor transport models in subsonic and transonic boundary layers [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(11): 526734-526734.
[13]	FENG Lihao, WEI Lingyun, DONG Lei, WANG Jinjun. Active flow control for coupled motion instability of flying-wing aircraft [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(10): 527353-527353.
[14]	SUN Xiaofeng, DONG Xu, ZHANG Guangyu, WANG Zhuo, SUN Dakun. Progress review of application of eigenvalue theory to stability prediction [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(10): 527408-527408.
[15]	LIAO Wenhe, ZHENG Kan, SUN Lianjun, DONG Song, ZHANG Lei. Review on chatter stability in robotic machining for large complex components [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(1): 26061-026061.