航空学报 > 2010, Vol. 31 Issue (3): 643-649

一种航空发动机密封用镍基合金组织稳定性的实验研究及理论计算

毕中南1, 董建新1, 张麦仓1, 郑磊1, 章清痊2   

  1. 1.北京科技大学 材料科学与工程学院2.北京北冶功能材料有限公司
  • 收稿日期:2009-02-09 修回日期:2009-04-20 出版日期:2010-03-25 发布日期:2010-03-25
  • 通讯作者: 董建新

Experimental Study and Theoretical Calculation on Structure Stability of a Nickel-based Superalloy for Seals in Aero-engine

Bi Zhongnan1, Dong Jianxin1, Zhang Maicang1, Zheng Lei1, Zhang Qingquan2   

  1. 1. School of Materials Science and Engineering, Beijing University of Science and Technology 2. Beijing Beiye Functional Materials Corporation
  • Received:2009-02-09 Revised:2009-04-20 Online:2010-03-25 Published:2010-03-25
  • Contact: Dong Jianxin

摘要: 采用显微组织观察和图像分析等方法,结合动力学理论计算,研究了一种航空发动机密封用16Cr-4.5Al镍基高温合金在700 ℃、750 ℃下长期时效的组织演化规律。结果表明,试验温度下合金的晶界碳化物具有较好的稳定性,利用DICTRA扩散动力学软件可以较准确地模拟计算出碳化物在不同温度长期时效中的尺寸变化规律。计算结果发现合金晶粒尺寸越大,碳含量越高,晶界碳化物长大越快。合金基体中弥散分布的γ′相在长期时效过程中按Ostwald熟化理论长大速度发生粗化,并会造成硬度明显下降。

关键词: 高温合金, 密封材料, 微观组织, 相稳定性, 动力学, 粗化

Abstract: Microstructure evolution behavior for 16Cr-4.5Al, a nickel based alloy used for seals, is studied by scanning electron microscope (SEM) observation and image analysis after exposure at 700 ℃ for 24 h, 96 h, 312 h, 960 h, 1 512 h, 2 904 h and at 750 ℃ for 16 h, 96 h, 196 h, 288 h, 528 h respectively. In addition,the size growth of carbide and γ′ phase is also calculated based on the diffusion dynamics theory.Experimental and computational results both show that,the size stability of M23C6 carbide at grain boundary is generally accepted for the investigated alloy at the tested temperatures.Using diffusion modeling software DICTRA and its mobility database,the size changes of M23C6 carbide at different temperatures could be calculated,which have a good approximation with experimental results. The calculated results also show that carbide grows faster with larger grain size or higher C content of alloy.However, the coarsening of γ′ phase is significant, which conforms to the Ostwald ripe formula, and the macro hardness decrease is obvious during its long term exposure at 700 ℃.

Key words: superalloys, sealing materials, microstructure, phase stability, dynamics, coarsening

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