航空学报 > 2014, Vol. 35 Issue (2): 567-573   doi: 10.7527/S1000-6893.2013.0344

TC4-DT钛合金磨削表面特性及其摩擦磨损性能

胥军1,2, 卢文壮1,2, 王晗1,2, 朱延松1,2, 黄群超1,2, 左敦稳1,2   

  1. 1. 南京航空航天大学 机电学院, 江苏 南京 210016;
    2. 江苏省精密与微细制造技术重点实验室, 江苏 南京 210016
  • 收稿日期:2013-05-06 修回日期:2013-07-22 出版日期:2014-02-25 发布日期:2013-07-29
  • 通讯作者: 卢文壮,Tel.:025-84891686 E-mail:luwz991@sina.com E-mail:luwz991@sina.com
  • 作者简介:胥军 男,硕士研究生。主要研究方向:现代表面技术。Tel:025-84892804 E-mail:819103142@qq.com;卢文壮 男,博士,教授,博士生导师。主要研究方向:现代表面技术,智能制造及制造自动化,超硬材料及工具。Tel:025-84891686 E-mail:luwz991@sina.com;王晗 男,硕士研究生。主要研究方向:现代表面技术。Tel:025-84892804 E-mail:Bestwishes329@126.com;朱延松 男,博士研究生。主要研究方向:现代表面技术。Tel:025-84891585 E-mail:64271093@qq.com;黄群超 男,硕士研究生。主要研究方向:先进制造技术。Tel:025-84892804 E-mail:523698483@qq.com;左敦稳 男,博士,教授,博士生导师。主要研究方向:精密加工技术,微纳米切削加工技术。Tel:025-84890249 E-mail:imit505@nuaa.edu.cn
  • 基金资助:

    国家自然科学基金(51275230);江苏省普通高校研究生科研创新计划资助项目(CXZZ12_0142);江苏省高校优势学科建设工程资助项目

Characteristics and Wear Properties of Grinding Surface of Titanium Alloy TC4-DT

XU Jun1,2, LU Wenzhuang1,2, WANG Han1,2, ZHU Yansong1,2, HUANG Qunchao1,2, ZUO Dunwen1,2   

  1. 1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;
    2. Jiangsu Provincial Key Laboratory of Precision and Micro-Manufacturing Technology, Nanjing 210016, China
  • Received:2013-05-06 Revised:2013-07-22 Online:2014-02-25 Published:2013-07-29
  • Supported by:

    National Natural Science Foundation of China(51275230);The Program for Postgraduates Research Innovation in University of Jiangsu Province(CXZZ12_0142);A Project Funded by the Priority Academic Program Development of Jiangsu Higher Education Institutions

摘要:

钛合金是一种典型难磨削加工材料,磨削表面易出现烧伤、裂纹等热损伤。本文开展了TC4-DT钛合金磨削实验,通过扫描电镜(SEM)、能谱(EDS)、X射线衍射(XRD)、显微硬度仪、金相显微镜及球-盘摩擦磨损实验仪研究了其表面特性及摩擦磨损性能。结果表明:低速磨削表面质量好,摩擦磨损性能较基体略提高;当砂轮线速度为80 m/s时,磨削表面质量良好,摩擦系数为0.38,较基体降低40%;而砂轮线速度为100 m/s时,磨削表面出现严重烧伤、网状裂纹。因此选择合理的高速磨削工艺可避免烧伤、裂纹等热损伤缺陷,并可有效改善表面摩擦磨损性能;磨削表面干摩擦磨损机制为磨粒磨损、粘着磨损和剥层磨损。

关键词: TC4-DT钛合金, 磨削, 表面特性, 摩擦磨损, 磨损机制

Abstract:

Titanium alloy is a difficult-to-grind material. The grinding surface can be easily damaged during the grinding process because of the high grinding temperature. Grinding experiments were performed in this study to investigate the grinding surface properties of titanium alloy TC4-DT using the SEM, EDS, XRD, Microhardness tester, Metallographic microscope and ball-disk friction wear tester. The results show that good quality grinding surface with improved wear property of TC4-DT can be obtained when the grinding speed is relatively low. When the grinding speed is 80 m/s, good quality surface is obtained with the friction coefficient of 0.38, which is 40% lower than the matrix. However, burns and micro cracks appear when the grinding speed is 100 m/s. So burns and cracks can be avoided by choosing reasonable grinding parameters. The dry wear mechanisms of the grinding surface are adhesive abrasion, abrasive grain abrasion and delamination abrasion.

Key words: titanium alloy TC4-DT, grinding, surface characteristic, friction wear, wear mechanism

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