不分离型超声椭圆振动切削力特性研究

doi:10.7527/S1000-6893.2013.0294

Abstract

Abstract:

The low machining efficiency of separated ultrasonic elliptical vibration cutting limits its application and development. To promote the application of this technology, the paper presents a study of the mechanism of unseparated ultrasonic elliptical vibration cutting which reduces cutting force based on an analysis of the cutting process. It also analyze the effect of velocity coefficient and cutting depth direction amplitude on cutting force, reveals the main causes for the reduced cutting force in unseparated ultrasonic elliptical vibration cutting are the inverter area and dynamic rake angle, and also give the failure judgment formula of velocity coefficient for reducing the cutting force. The experiment proves that unseparated ultrasonic elliptical vibration cutting reduces the cutting force effectively and improves the process stability. This is significant for the ultrasonic elliptical vibration cutting to extend its application field.

Key words: unseparatedness, cutting force, vibration, inverter area, dynamic rake angle

CLC Number:

LI Wen, YIN Jiao, LV Leiping, XU Minggang, ZHANG Deyuan. Study on the Unseparated Ultrasonic Elliptical Vibration Cutting Force[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2013, 34(9): 2241-2248.

References

[1] Kumabe J. Precision machining: fundamentals and application of vibration cutting. Han Y K, translated. Beijing: China Machine Press, 1985: 11-23. (in Chinese) Kumabe J. 精密加工: 振动切削基础与应用. 韩一昆, 译. 北京: 机械工业出版社, 1985: 11-23.

[2] Ma C X, Shamoto E, Moriwaki T. Study on the improvement of machining system stability by applying ultrasonic elliptical vibration cutting. Acta Armamentarii, 2004, 25(6): 752-756. (in Chinese) 马春翔, 社本英二, 森肋俊道. 超声波椭圆振动切削提高加工系统稳定性的研究. 兵工学报, 2004, 25(6): 752-756.

[3] Moriwaki T, Shamoto E. Ultrasonic elliptical vibration cutting. Annals of CIRP, 1995, 44(1): 31-34.

[4] Shamoto E, Suzuki N. Development of elliptical vibration cutting technology and its application to ultra precision/micro machining of hard/brittle materials. Advanced Materials Research, 2009,5(69-70):133-137.

[5] Zhang D Y. The mechanism of precision cutting in vibration cutting. Journal of Beijing University of Aeronautics and Astronautics, 1993(4): 61-67. (in Chinese) 张德远. 振动切削的精密微细切削特性. 北京航空航天大学学报, 1993(4): 61-67.

[6] Zhou M, Ngoi B K A, Yusoff M N,et al. Tool wear and surface finish in diamond cutting of optical glass. Journal of Materials Processing Technology, 2006, 174(1): 29-33.

[7] Nath C, Rahman M, Neo S K. A study on the effect of tool nose radius in ultrasonic elliptical vibration cutting of tungsten carbide. Journal of Materials Processing Technology, 2009, 209(17): 5830-5836.

[8] Ma C X, Hu D J. Ultrasonic elliptical vibration cutting. Chinese Journal of Mechanical Engineering, 2003, 39(12): 67-70. (in Chinese) 马春翔, 胡德金. 超声波椭圆振动切削技术. 机械工程学报, 2003, 39(12): 67-70.

[9] Jin M, Murakawa M. Development of a practical ultrasonic vibration cutting tool system. Journal of Materials Processing Technology, 2001, 113(1-3): 342-347.

[10] Brehl D E, Dow T A. Review of vibration-assisted machining. Precision Engineering, 2008, 32(3): 153-172.

[11] Xiao M, Sato K, Karube S, et al. The effect of tool nose radius in ultrasonic vibration cutting of hard metal. International Journal of Machine Tools & Manufacture, 2003, 43(13): 1375-1382.

[12] Li X, Zhang D Y. Ultrasonic elliptical vibration transducer driven by single actuator and its application in precision cutting. Journal of Materials Processing Technology, 2006, 180(1): 91-95.

[13] Li W, Zhang D Y. High Frequency ultrasonic elliptical turning study for weak rigidity precision workpiece. Key Engineering Materials, 2001, 2(467-469): 236-240.

[14] Shamoto E, Moriwaki T. Ultrasonic precision diamond cutting of hardened steel by applying ultrasonic elliptical vibration cutting. CIPR Annals-Manufacturing Technology, 1999, 48(1): 441-446.

[15] Yu J, Zhou X Q. On the mechanism of chatter suppression with high frequency and vari-speed unseparated type ultrasonic vibration turning. Acta Armamentarii, 1993 (1): 53-57. (in Chinese) 于劲, 周晓勤. 基于高频变速特征的不分离型超声波振动车削抑制颤振机理. 兵工学报, 1993(1): 53-57.

[16] Wang L J. Three kinds of state for ultrasonic elliptical vibration cutting in unseparated area. Science in China: Series A, 1992(3): 332-336.(in Chinese) 王立江. 超声波振动切削不分离区的三种状态. 中国科学: A辑, 1992(3): 332-336.

[17] Li X, Zhang DY. Experimental study on the unseparated ultrasonic elliptical vibration cutting. Journal of Mechanical Engineering, 2010, 46(19): 177-182. (in Chinese) 李勋, 张德远. 不分离型超声椭圆振动切削试验研究. 机械工程学报, 2010, 46(19): 177-182.

[18] Xiao M, Karube S, Soutome T, et al. Analysis of chatter suppression in vibration cutting. International Journal of Machine Tools & Manufacture, 2002, 42(15): 1677-1685.

[19] Yagishita H. Cutting mechanism of drilling CFRP laminates and effect of ultrasonic torsional mode vibration cutting. Transactions of the North American Manufacturing Research Institution of SME, 2006, 34: 213-220.

[20] Yuan W Z, Zhang C J. Systems analysis of semidiscontinuous chip formation and assessment of chip deformation. Journal of Northwestern Polytechnical University, 1992, 10(3): 357-363. (in Chinese) 苑伟政, 张春江. 半不连续切屑流动速度的系统分析及屑变形的度量. 西北工业大学学报, 1992, 10(3): 357-363.

[21] Lv M, Guo J Y. Simulation for effects of tool-chip friction on chip flow characteristics in oblique cutting. Acta Armamentarii, 2010, 31(11): 1492-1497. (in Chinese) 吕明, 郭建英. 刀-屑摩擦对斜角切削切屑流动特性影响的仿真研究. 兵工学报, 2010, 31(11): 1492-1497.

Study on the Unseparated Ultrasonic Elliptical Vibration Cutting Force

PDF (PC)

Knowledge

Abstract

Cite this article

share this article

References

Related Articles 15

Recommended Articles

Metrics

Comments

[1]	Fanmin MENG, Nuo MA, Wenchao MA, Junhui MENG, Wenguang LI. Wet modal analysis and tests for inflatable wing with swept air-beams [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(2): 227098-227098.
[2]	Feng ZHENG, Wei HUANG, Hongli JI, Jinhao QIU. Acoustic black hole effect of composite sheet structures [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2023, 44(1): 426453-426453.
[3]	YANG Te, YANG Zhichun, LIANG Shuya, KANG Zaifei, JIA You. Feature extraction and identification of stationary random dynamic load using deep neural network [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 225952-225952.
[4]	LI Hui, LYU Haiyu, ZOU Zeyu, LUO Zhong, MA Hui, HAN Qingkai. Analysis and verification of nonlinear vibrations of fiber-reinforced composite cylindrical shells in thermal environment [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 425642-425642.
[5]	LIANG Kuan, FU Lili, ZHANG Xiaopeng, LUO Yangjun. Topology optimization of structural dynamics based on material-field series-expansion [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 226002-226002.
[6]	JIANG Zhou, FAN Yu, LI Lin, SHI Jiahui. Design method of stiffened plate for vibration reduction based on band gaps [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(9): 226007-226007.
[7]	HAO Zhenyang, WANG Tao, CAO Xin, ZHU Tao. Decoupling control strategy of position loop for vibration damping electric actuator [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(8): 325884-325884.
[8]	LI Yingjie, ZHAO Guang, WU Xueshen, LI Jian, YUAN Wei, MEI Qing. Review of research on self-excited vibration of aviation spline-rotor system [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(8): 625532-625532.
[9]	WANG Weimin, CHEN Ziwen, ZHANG Xulong, CHEN Kang. Fault diagnosis method of rotor rub impact based on blade tip timing [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(8): 625031-625031.
[10]	LIN Jing, ZHANG Boyao, ZHANG Dayi, CHEN Min. Research status and prospect of fault diagnosis for gas turbine aeroengine [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(8): 626565-626565.
[11]	MAO Senxin, SHI Hanyang, LI Kaixiang, ZHANG Xiao, ZHU Yuntao, DU Juan, ZOU Kangzhuang, XIONG Junjiang. Vibration fatigue load spectrum compilation and test verification [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(7): 426585-426585.
[12]	LI Kaixiang, DAI Chenglin, ZHANG Fei, BAI Chunyu, MU Rangke. Evaluation of vibration caused discomfort in passenger aircraft cabin [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(6): 525945-525945.
[13]	DU Xiaoqiong, LI Bin, LUO Linyin. Braking vibration behavior of high strut landing gear of amphibious aircraft [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(6): 526199-526199.
[14]	JIA Baohui, SHAN Jinyang, LU Xiang, WANG Du. Hygrothermal vibration characteristics of repaired structures of laminates with penetrating damage [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(6): 525518-525518.
[15]	LI Hangxing, HU Dike, WU Shaoqing. Optimization design of dynamic vibration absorbers for vibration and noise reduction of composite fairing [J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022, 43(5): 225249-225249.