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Acta Aeronautica et Astronautica Sinica ›› 2025, Vol. 46 ›› Issue (22): 431729.doi: 10.7527/S1000-6893.2024.31729

• Material Engineering and Mechanical Manufacturing • Previous Articles    

Mechanism of seawater hydrothermal aging and tensile damage characteristics of composite materials

Tianzhen LI1, Jingchao WEI2, Yong CAO1(), Jingyu LIU1, Yongcun LI1, Wenzhi WANG3   

  1. 1.Institute of Applied Mechanics,Taiyuan University of Technology,Taiyuan 030024,China
    2.National Key Laboratory of Strength and Structural Integrity,Aircraft Strength Research Institute of China,Xi’an 710065,China
    3.School of Aeronautics,Northwestern Polytechnical University,Xi’an 710072,China
  • Received:2024-12-30 Revised:2025-03-05 Accepted:2025-03-21 Online:2025-04-11 Published:2025-04-10
  • Contact: Yong CAO E-mail:caoyong@tyut.edu.cn
  • Supported by:
    National Natural Science Foundation of China(12472389);Natural Science Foundation of Shanxi Province(20210302124325);Special Fund for Science and Technology Innovation Teams of Shanxi Province(202204051002006)

Abstract:

The hot and humid, salt-laden of seawater can affect the properties and service life of composite materials. Hygrothermal aging tests were conducted on Carbon Fiber Rein-forced Polymer (CFRP) in air, pure water, seawater, and seawater with a tenfold concentration. The moisture absorption model for seawater aging under cyclic temperature variation was modified based on Fick’s diffusion law. Additionally, quasistatic tensile tests were performed to assess the mechanical properties after the composites absorbed moisture to saturation. A stepwise coupled simulation strategy that accounts for hygrothermal stress is proposed to predict the tensile damage behavior of composites after moisture absorption. In this strategy, the hygrothermal stress field is obtained incrementally, and the resulting stress is incorporated into the tensile simulation model. This approach allows the effects of hygrothermal expansion on material cracking to be included in the mechanical calculations. Based on experimental results and simulations, the moisture absorption characteristics and tensile damage behavior of composites under various environmental conditions after moisture absorption were investigated. The main findings are as follows: the modified moisture absorption model and the stepwise coupled simulation strategy effectively characterize the hygroscopic process in multi-concentration environments at cyclic temperatures and the effects of hygrothermal expansion on material mechanical properties. Saturated moisture absorption decreases with increasing concentration, and the rate of moisture absorption is directly proportional to temperature but inversely proportional to concentration. The modulus of elasticity of aged CFRP decreases weakly with increasing concentration, and the strength limit decreases slightly. The degradation of the resin matrix properties is the primary aging influence. The failure modes of specimens affected by aging can be categorized as sheet fracture, explosive fiber-strip fragmentation, and fiber-resin pullout damage. These modes are due to the more pronounced aging effects of higher seawater concentration on the resin matrix, resulting in weakened fiber-resin bonding.

Key words: CFRP, seawater aging, Fick’s diffusion law, moisture absorption, mechanical degradation, failure mode

CLC Number: