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直升机桨毂顶置主动式作动系统设计

郝振洋1,曹尚2,张凤婷2,侯兰兰3   

  1. 1. 南京航空航天大学航空电源重点实验室303室
    2. 南京航空航天大学
    3. 中国直升机设计研究所
  • 收稿日期:2025-06-24 修回日期:2025-08-04 出版日期:2025-10-09 发布日期:2025-10-09
  • 通讯作者: 曹尚
  • 基金资助:
    国家自然科学基金;航空科学基金

Design of a Hub-Mounted Active Actuation System for Helicopters

  • Received:2025-06-24 Revised:2025-08-04 Online:2025-10-09 Published:2025-10-09
  • Contact: Shang CAO

摘要: 与众多直升机减振技术相比,桨毂顶置主动控制技术在体积、重量及减振效率上优势显著,国内相关研究尚处起步阶段,针对某机型实际工况需求设计了桨毂顶置主动式作动系统。首先,在旋转坐标系下确定减振需求,建立作动单元输出力数学模型,推导输出力与电机控制间的函数关系,并设计了具备自动质量平衡功能的作动单元构型。其次,为解决系统动态响应快速性与直流母线侧电压电流特性的矛盾,提出系统位置轨迹最优控制策略,将单电机转速给定曲线规划为二次函数以降低内环跟随难度;利用系统的电制动能量流动特性,规划双电机位置给定曲线,实现系统内部能量回收利用以降低直流母线侧电压电流冲击。最后,搭建试验平台,标幺化试验数据表明,作动单元掉电时输出力幅值为0.11;输出力动态响应时间最长为0.94;加入双电机位置给定优化策略后,电流冲击由12.5 A降低至8.3 A,验证了系统的可行性和有效性,对国内桨毂顶置主动式作动系统的装机应用具有一定的工程指导价值。

关键词: 桨毂顶置主动控制, 桨毂顶置主动式作动器, 位置轨迹, 动态响应, 电源特性

Abstract: Compared with numerous helicopter vibration reduction technologies, the top-mounted active control technology on the rotor hub demonstrates significant advantages in volume, weight, and vibration suppression efficiency. Domestic research in this field remains in its early stages. A top-mounted active actuation system on the rotor hub was specifically designed to meet the actual operational requirements of a certain aircraft model. First, vibration reduction demands were determined in the rotating coordinate system. A mathematical model of the actuation unit output force was established, deriving the functional relationship between output force and motor control. An actuator configuration with automatic mass balancing functionality was designed. Second, to address the contradiction between the system’s dynamic response rapidity and the voltage-current characteristics of the DC bus, an optimal position trajectory control strategy was proposed. The single-motor speed reference profile was planned as a quadratic function to reduce the inner-loop tracking difficulty. Leveraging the electrical braking energy flow characteristics, dual-motor position reference profiles were optimized to achieve internal energy recovery and reduce voltage-current surges on the DC bus. Finally, an engineering prototype was developed. Normalized experimental data show that the output force amplitude during actuation unit power loss is 0.11 (per-unit value), with a maximum dynamic response time of 0.94. After implementing the dual-motor position optimization strategy, current surges decreased from 12.5 A to 8.3 A. These results verify the feasibility and effectiveness of the system, providing practical guidance for the actual aircraft application of hub-mounted active actuation systems in China.

Key words: top-mounted active control on rotor hub, top-mounted active actuator for rotor hub, position trajectory, dynamic response, power supply characteristics

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