单向预浸料成型性能表征方法研究进展

doi:10.7527/S1000-6893.2024.30224

Abstract

Abstract:

In light of the increasing utilization of composite materials in civil aircraft and the pressing demand for domestic production， enhancing the manufacturing efficiency and forming quality of composite structural components has become a critical issue. To avoid defects such as wrinkles， buckling， and uneven thickness during the preforming process， it is imperative to comprehensively characterize the formability of prepregs. This characterization serves to evaluate the manufacturability of the materials， thereby， providing references for material selection and performance improvement， and furnishing data for the establishment of finite element simulation models. In comparison to woven prepregs， unidirectional prepregs find broader applications in civil aircraft composite structural components， especially for the manufacturing of main load-bearing structural components with high strength requirements. Therefore， characterizing the formability performance of unidirectional prepregs becomes crucial. This paper systematically reviews domestic and international research achievements in the forming performance testing of unidirectional prepregs， especially compression， intra-ply shear， interlaminar slip， and bending properties. Additionally， the paper explores the future directions in the development of preforming performance tests for prepreg.

Key words: unidirectional prepreg, forming, compression, intra-ply shear, interlaminar slip, bending, deformation mechnism

CLC Number:

V258

Yueqing ZHAO, Dezhi LIN, Hui CHEN, Jiali TANG, Lidong WANG. Research progress on characterization methods for forming performance of unidirectional prepregs[J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(22): 30224.

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文献	材料	试样尺寸/mm²	加载方式	铺层	测试温度/℃	观察设备	测试设备
Nixon-Pearson等^［22］	IM7/8552，IMA/M21	25×15，50×30	逐渐加载/阶梯式加载	［90/0］₈，［90₄/0₄/90₄/0₄］，［90₂/0₂/90₂/0₂］₂	30~90	Micro-CT	DMA/力学试验机
Belnoue等^［23］	IM7/8552	50×30	恒压	［90/0］₈，［90₄/0₄/90₄/0₄］	固化制度	Micro-CT	力学试验机
Valverde^［24］	CF/PPS， CF/PEEK	25×15，15×15	阶梯式加载	［90/0］_{3 s}，［（90/0）₂/90/0/90（90/0）₂］	260~320‍（PPS）‍，323~383（PEEK）	显微镜	力学试验机
满珈诚等^［25］	CF/Epoxy	150×‍（100，‍150，200）	恒定位移	［0］₅，［0］₁₀，［0］₁₅	25， 80， 120	金相显微镜	力学试验机
李哲夫等^［26］	M40J/MT0928	150×100	恒定位移	［0］₁₀，‍［0］₁₅，‍［0］‍₂₀，［±45］₁₀	75		力学试验机
Sorba等^［27］	IMA/M21	150×150	恒压	［0］₆，［0/90］₆，［30/-30］₆	260	Micro-CT	力学试验机

文献	材料	测试装置	试样尺寸/mm³	加载装置	夹持装置运动类型	夹持方式
Groves和Stocks^［42-43］	Carbon/PEEK	图11 （a）	10×10×？， 15×15×？， 25×25×？	流变仪	旋转	平板-平板
Wheeler和Jones^［44］	Carbon/Golden Syrup	图11 （b）	10×10×0.5	线性振荡器	旋转	平板-平板
Jones和Roberts^［45］	Nylon/Golden Syrup	图11 （b）	39×39×1	线性振荡器	旋转	平板-平板
Haanappel和Akkerman^［46］	AS4 Carbon/PEEK	图11 （c）	60×13×11	流变仪	旋转	组合夹具
Goshawk和Jones^［47］	Nylon/Golden Syrup	图11 （d）	39×39×1.7	拉出装置	平动	平板-平板-平板
Stanley和Mallon^［48］	Nylon/Golden Syrup	图11 （e）	（5~20）×10×11	拉出装置	平动	平板-平板-平板
Dykes等^［49］	Glass/PP	图11 （f）	120×40×4	力学试验机	弯曲	V型弯曲
McGuinness和Óbrádaigh^［50］	Carbon/PEEK	图11 （g）	200×200×？	力学试验机	平动	相框

文献	材料	铺层	温度/℃	速率/ （mm·min^-1）	试样尺寸/mm²	应变测量设备
Potter^［62］	Glass/Carbon/Hexcel ‍913	［±45］	RT	10~180	100×324，‍ 6×364，3×394	CCD 相机 /MAGE PRO
Larberghe Åkermo^［19］	977-2/HTA，‍M21/T700， 8552/AS4	［45/-45］_s	45~90	5~100	250×50	DIC/Aramis
Larberg等^［40］	T700/M21， ‍HTS/977-2	［45/-45］‍_s，［45/-45/90］‍_s，［45/90/-45］_s	70~85	40	250×50	DIC/Aramis
陈萍等^［59］	CYCOM X850	［45/-45］‍_s，［45/-45/90］‍_s，［45/90/-45］_s	40~100	5~80	200×60
Wang等^［63］	IM7/8552， IMA/M21	［10］₃，［10］₄，［10］₅	25~75	0.001~0.100 ‍s^-1（应变速率）	207×23	DIC
Zhao等^［64］	CYCOM X850	［45/-45］_s	RT~100	5~100	200×60	CCD 相机/ImageJ
Liu等^［65］	T-700/MTC510	［45/-45］	23，‍50，‍80	2， 10， 20	260×40	DIC

文献	材料	加载方式	加热方式	速率/ （mm·min^-1）	温度/℃	压力/MPa	接触面尺寸/mm²
陈洁等^［68］	CYCOM X850（UD）	弹簧	硅橡胶加热片	1	30~80	0.100~0.600	100×35
Grewal和Hojjati^［72］	CYCOM 5320 （UD&Fabic）	弹簧	加热片	12~120	50~90	0.050~0.100	140×76
Larberg和Åkermo^［75］	977-2/M21/ 8552（UD）	气缸	环境箱加热	0.05~1.00	45~85	0.053~0.100	100×90
Erland等^［76］	AS4/8552（UD）	气缸	环境箱加热	0.01~0.15	40~100	0.025~0.100	50×50
Wang等^［77］	CYCOM X850（UD）	弹簧	环境箱加热	0.2~5.0	60~90	0.002~0.004	105×80
Zhao等^［78］	CYCOM X850（UD）	气缸	加热片	0.05~5.00	40~100	0.050~0.200	40×40
Li等^［79］	IMA/M21（UD）	气缸	加热片	0.1~1.0	25~1 000	0.01~0.10	100×100
Pierik等^［80］	Cetex TC1200（UD），TC1225（UD）	气动装置		1~200	345~400	0.005~0.135	50×50

文献	材料	测试装置	试样尺寸/mm³	速率	温度/℃
Sachs和Akkerman^［95］	Carbon/ PA6 （UD）	KES-FB2+流变仪	（25~35）×25×？	0.6~ 60.0 （°）·s^-1	240~280
Liang等^［91］	Carbon/PEEK， Carbon/ PPS （Fabric）	悬臂梁	300×50×0.319，300×50×0.310	准静态	25~400
Dangora等^［96-97］	Polyethylene/ TPU （UD）	悬臂梁	250×25×0.592	准静态	80~120
Margossian等^［21］	Carbon/ PA6 （UD）	DMA（三点弯）	20（50）×15×1（2）	准静态	200~160
Wang等^［90］	Carbon/Epoxy（M2， UD）	屈曲	1 000×50×0.9	4.4~300 mm/min	RT~150

Research progress on characterization methods for forming performance of unidirectional prepregs

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