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基于析出相转变与形貌演化的GH4169合金屈服强度模型

何世慧1,甘宏伟1,冯鑫1,杨刚1,王晓钢1,姜潮2   

  1. 1. 湖南大学
    2. 湖南大学汽车车身先进设计制造国家重点实验室
  • 收稿日期:2026-06-01 修回日期:2026-08-06 出版日期:2026-08-10 发布日期:2026-08-10
  • 通讯作者: 王晓钢
  • 基金资助:
    教育部基础学科和交叉学科突破计划;国家自然科学基金;国家重点研发计划项目;湖南省自然科学基金

A yield strength model for GH4169 nickel-based superalloy based on precipitate transformation and morphological evolution

  • Received:2026-06-01 Revised:2026-08-06 Online:2026-08-10 Published:2026-08-10

摘要: 析出强化型镍基高温合金GH4169在高于650 ℃长期服役过程中,γ″强化相会逐渐向δ相转变,从而导致材料高温强度显著退化。对于长期服役构件而言,高温暴露后的剩余屈服强度是评估其承载能力和疲劳寿命的重要基础参数。然而,现有研究对析出相高温转变、形貌演化与剩余强度退化之间的定量关联仍不充分。针对上述问题,本文对3种具有不同初始组织状态(商用态、标准态、改进态)的GH4169合金在高温时效前后的析出相演化及屈服强度变化规律开展了系统的实验研究。结果表明,800 ℃高温时效可显著促进γ″→δ相转变,商用态和标准态样品以晶内析出相粗化和长针状δ相生长为主,而改进态样品则主要表现为晶界δ相缓慢长大。结合微观组织表征结果,基于晶粒尺寸、基体成分、析出相尺寸与体积分数及位错密度等组织参数,建立了基于实测组织参数、考虑γ″→δ转变及非球形析出相形貌演化的屈服强度模型。模型将富Nb析出相按形貌和尺寸划分为纳米级γ″相、颗粒/短棒状析出相及长针状δ相,并分别评估其强化贡献。模型预测结果与室温及650 ℃屈服强度实验值吻合良好,误差均小于8%。研究结果可为GH4169合金长期高温暴露后的剩余强度评估提供组织参数化方法参考。

关键词: GH4169合金, 高温时效, γ″→δ相相变, 析出相演化, 析出强化, 屈服强度模型

Abstract: As a precipitation-strengthened nickel-based superalloy, GH4169 undergoes a gradual transformation of the γ″ strengthening phase into the δ phase during long-term service above 650 ℃, resulting in significant degradation of high-temperature strength. For long-term service components, the residual yield strength after high-temperature exposure is a key parameter for evaluating load-bearing capacity and fatigue life. However, the quantitative relationship among high-temperature precipitate transformation, morphology evolution, and residual strength degradation remains insufficiently understood. To address this issue, this study systematically investigated the precipitate evolution and yield strength variation of GH4169 alloys with three different initial microstructural states, namely the original, standard, and improved states, before and after high-temperature aging. The results show that aging at 800 ℃ significantly promotes the γ″→δ transformation. The original and standard samples are mainly characterized by intragranular precipitate coarsening and the growth of needle-like δ precipitates, whereas the improved sample primarily exhibits slow coarsening of grain-boundary δ precipitates. Based on microstructural characterization, a yield strength model considering the γ″→δ transformation and the morphology evolution of non-spherical precipitates was established using microstructural parameters, including grain size, matrix composition, precipitate size, precipitate volume fraction, and dislocation density. In the model, Nb-rich precipitates were classified according to morphology and size into nanoscale γ″ precipitates, granular/short-rod precipitates, and needle-like δ precipitates, and their strengthening contributions were evaluated separately. The predicted yield strengths agree well with the experimental values at room temperature and 650 ℃, with errors below 8%. The results provide a microstructure-parameterized methodological reference for evaluating the residual strength of GH4169 alloy after long-term high-temperature exposure.

Key words: GH4169 alloy, high-temperature aging, γ″→δ transformation, precipitate evolution, precipitation strengthening, yield strength model