航空学报 > 2009, Vol. 30 Issue (10): 1961-1966

一种全柔性气泡致动器及其制作工艺

吕海峰,苑伟政,马炳和,邓进军,徐延光   

  1. 西北工业大学 陕西省微/纳米系统重点实验室
  • 收稿日期:2008-08-01 修回日期:2008-12-01 出版日期:2009-10-25 发布日期:2009-10-25
  • 通讯作者: 苑伟政

Flexible Balloon Actuators and Fabrication Process

Lu Haifeng, Yuan Weizheng, Ma Binghe, Deng Jinjun, Xu Yanguang   

  1. Micro and Nano Electromechanical Systems Laboratory, Northwestern Polytechnical University
  • Received:2008-08-01 Revised:2008-12-01 Online:2009-10-25 Published:2009-10-25
  • Contact: Yuan Weizheng

摘要: 气泡致动器的弹性薄膜厚度不均、高压气体泄露、刚性基底以及缺乏控制依据是制约其实际应用的关键问题。为了解决上述问题,采取了如下措施:对现有成膜工艺进行了改进,提高了弹性薄膜厚度的一致性;开发了一种新的气泡致动器的制作工艺,避免了原制作工艺中的粘接环节,保证了气泡致动器的气密性;使用柔性材料作为基底,器件可弯曲变形,便于安装在翼型表面;采用Mooney-Rivlin超弹性材料模型对气泡致动器弹性薄膜的变形进行分析,确定了不同厚度的薄膜变形高度与压力的理论关系,同时指出,在相同条件下宽度是影响气泡薄膜变形的主要因素,为气泡致动器的控制提供了参考。实验证明:所开发的气泡致动器可以有效地进行延迟分离,降低压差阻力,实现了主动流动控制。

关键词: 气泡致动器, 主动流动控制, 柔性结构, 制作工艺, 薄膜, 变形

Abstract: The engineering application of balloon actuators is restricted due to such problems as the lack of uniformity in membrane thickness, leakage of compressed air, rigid substrate, and the lack of a control theory. To overcome those problems, several measures are developed. The improvement of membrane manufacturing process results in a drastic decrease in thickness variation. A novel fabrication process without the adhesive procedure is developed to improve the air-tightness performance of balloon actuators. Flexible material is used as substrate of balloon actuators to enable them to bend easily and be mounted on various surfaces of airfoils. The deformation of the elastic membrane of balloon actuators is analyzed using the Mooney-Rivlin hyper elastic model so that the relationship between the pressure load and deformation of the elastic membrane is characterized in theory. The analysis indicates that width is the main factor for the deformation of elastic membrane in the same condition, and it also provides a theoretical basis for the control of balloon actuators. The experiment results demonstrate that the balloon actuators can be used for separation delay and drag reduction to realize active flow control.

Key words: balloon actuator, active flow control, flexible structures, fabrication process, membranes, deformation

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