Solid Mechanics and Vehicle Conceptual Design

Joint optimization for ascent and return trajectories of first-stage reusable rockets

  • Yan WANG ,
  • Qingyun DOU ,
  • Guangwei WANG ,
  • Yaxuan LI ,
  • Xiaoyu HE ,
  • Xinfu LIU
Expand
  • School of Aerospace Engineering,Beijing Institute of Technology,Beijing 100081,China
E-mail: lauxinfu@sina.com

Received date: 2025-05-15

  Revised date: 2025-06-13

  Accepted date: 2024-08-11

  Online published: 2025-08-28

Supported by

Beijing Natural Science Foundation(L241006)

Abstract

The joint optimization of ascent and return trajectories for first-stage reusable rockets involves highly nonlinear multi-stage trajectory planning, posing significant challenges to be solved. To enhance the reliability and optimality of the joint optimization of ascent and return trajectories, this paper proposes a bi-level optimization framework consisting of inner-layer trajectory optimization and outer-layer mission parameter optimization. By synergistically combining trajectory optimization’s constraint-handling capability with surrogate model optimization’s efficiency in black-box function minimization, this framework effectively reduces nonlinearity in trajectory planning and complexities of parametric optimization. For the inner-layer trajectory optimization, we solve the ascent trajectory using an existing convex-optimization-based method. The first-stage return trajectory, which comprises powered deceleration, atmospheric reentry, and powered landing phases, poses greater challenges to be solved. To ensure reliable inner-layer solutions, we develop a convergence-guaranteed trajectory optimization algorithm for first-stage return flight. By analyzing the characteristics of the optimal control profile and parametrizing it, the algorithm designs analytical parameter iteration equations, requiring solving only two parameters to obtain the optimal trajectory, with theoretical convergence guarantees. For the outer-layer mission parameter optimization, we adopt surrogate-model-based optimization algorithm to solve optimal mission parameters, including stage separation states and the mass of each rocket stage, thereby obtaining the optimal trajectory solution that maximizes the payload mass. Simulation results show that, compared with existing methods, the proposed bi-level optimization framework improves payload mass by approximately 25%. Furthermore, the first-stage return trajectory optimization algorithm achieves high computational efficiency, with a runtime of less than 50 ms, demonstrating both reliability and efficiency.

Cite this article

Yan WANG , Qingyun DOU , Guangwei WANG , Yaxuan LI , Xiaoyu HE , Xinfu LIU . Joint optimization for ascent and return trajectories of first-stage reusable rockets[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2026 , 47(3) : 232240 -232240 . DOI: 10.7527/S1000-6893.2025.32240

References

[1] 包为民. 可重复使用运载火箭技术发展综述[J]. 航空学报202344(23): 629555.
  BAO W M. A review of reusable launch vehicle technology development[J]. Acta Aeronautica et Astronautica Sinica202344(23): 629555 (in Chinese).
[2] 高朝辉, 张普卓, 刘宇, 等. 垂直返回重复使用运载火箭技术分析[J]. 宇航学报201637(2): 145-152.
  GAO Z H, ZHANG P Z, LIU Y, et al. Analysis of vertical landing technique in reusable launch vehicle[J]. Journal of Astronautics201637(2): 145-152 (in Chinese).
[3] HELLMAN B. Hybrid launch vehicle staging optimization for minimum cost[C]∥Space 2006. Reston: AIAA, 2006.
[4] 袁文婕, 周浩, 刘小明. 垂直起降火箭入轨回收一体轨迹优化[J]. 飞行力学202442(5): 21-25, 33.
  YUAN W J, ZHOU H, LIU X M. Injection and recovery integrated trajectory optimization for vertical take-off and vertical landing rocket[J]. Flight Dynamics202442(5): 21-25, 33 (in Chinese).
[5] LU P, SANDOVAL S, DAVAMI C. Fast and robust optimization of full trajectory from entry through powered descent[J]. Journal of Guidance, Control, and Dynamics202347(2): 203-216.
[6] 崔乃刚, 黄盘兴, 路菲, 等. 基于混合优化的运载器大气层内上升段轨迹快速规划方法[J]. 航空学报201536(6): 1915-1923.
  CUI N G, HUANG P X, LU F, et al. A hybrid optimization approach for rapid endo-atmospheric ascent trajectory planning of launch vehicles[J]. Acta Aeronautica et Astronautica Sinica201536(6): 1915-1923 (in Chinese).
[7] 邱丰, 宋征宇. 采用联立法求解大姿态终端约束的上升段轨迹优化[J]. 宇航学报201738(1): 18-25.
  QIU F, SONG Z Y. Large terminal attitude constrained trajectory optimization of ascent stage via simultaneous method[J]. Journal of Astronautics201738(1): 18-25 (in Chinese).
[8] LU P, LIU X F, YANG R Q, et al. Ascent trajectory optimization with nonlinearity-kept convexification[J]. IEEE Transactions on Aerospace and Electronic Systems202359(3): 3236-3250.
[9] LI Y, CHEN W C, ZHOU H, et al. Conjugate gradient method with pseudospectral collocation scheme for optimal rocket landing guidance[J]. Aerospace Science and Technology2020104: 105999.
[10] HWANG J, AHN J. Integrated optimal guidance for reentry and landing of a rocket using multi-phase pseudo-spectral convex optimization[J]. International Journal of Aeronautical and Space Sciences202223(4): 766-774.
[11] ZHAO J, HE X Y, LI H Y, et al. An adaptive optimization algorithm based on clustering analysis for return multi-flight-phase of VTVL reusable launch vehicle[J]. Acta Astronautica2021183: 112-125.
[12] 朱雄峰, 周城宏, 雍子豪, 等. 垂直起降重复使用运载火箭总体设计优化方法研究[J]. 载人航天202430(2): 197-205.
  ZHU X F, ZHOU C H, YONG Z H, et al. Conceptual design optimization method of vertical launch and landing reusable rockets[J]. Manned Spaceflight202430(2): 197-205 (in Chinese).
[13] BAJODAH A H, ANSARI U. Robust successive generalised dynamic inversion control of satellite launch vehicles[J]. The Aeronautical Journal2025129(1335): 1182-1214.
[14] 郑凯旋, 龙云, 汪彬, 等. 海上垂直回收运载火箭发展现状与关键技术分析[J]. 上海航天(中英文)202441(2): 36-53.
  ZHENG K X, LONG Y, WANG B, et al. Development status and key technology analysis of maritime vertical recovery launch vehicles[J]. Aerospace Shanghai (Chinese & English)202441(2): 36-53 (in Chinese).
[15] SONG Z Y, WANG C. Powered soft landing guidance method for launchers with non-cluster configured engines[J]. Acta Astronautica2021189: 379-390.
[16] CHENG G H, JING W X, GAO C S. Calculate the ignition height of the vertical landing phase online for the reusable rocket[J]. Proceedings of the Institution of Mechanical Engineers, Part G: Journal of Aerospace Engineering2024238(5): 473-486.
[17] KARCHER C J. Logspace sequential quadratic programming for design optimization[J]. AIAA Journal202260(3): 1471-1481.
[18] LU P. Entry guidance: A unified method[J]. Journal of Guidance, Control, and Dynamics201437(3): 713-728.
[19] SAGLIANO M, LU P, SEELBINDER D, et al. Analytical treatise on endo-atmospheric fuel-optimal rocket landings[J]. Journal of Guidance, Control, and Dynamics202548(3): 450-469.
[20] 龙腾, 刘建, WANG G Gary, 等. 基于计算试验设计与代理模型的飞行器近似优化策略探讨[J]. 机械工程学报201652(14): 79-105.
  LONG T, LIU J, WANG G G, et al. Discuss on approximate optimization strategies using design of computer experiments and metamodels for flight vehicle design[J]. Journal of Mechanical Engineering201652(14): 79-105 (in Chinese).
[21] ZHAN D W, XING H L. Expected improvement for expensive optimization: A review[J]. Journal of Global Optimization202078(3): 507-544.
[22] KOMEILIZADEH K, KAPS A, DUDDECK F. Isovolumetric adaptations to space-filling design of experiments[J]. Optimization and Engineering202324(2): 1267-1288.
[23] 刘敏华. 猎鹰9号火箭发射及箭体复用的分析[J]. 宇航总体技术20248(1): 20-27.
  LIU M H. Analysis of falcon 9 launch and booster reuse[J]. Astronautical Systems Engineering Technology20248(1): 20-27 (in Chinese).
[24] WANG Y T, LIU F W, YANG L L, et al. Bi-fidelity surrogate modeling via scaled correlation construction and penalty minimization[J]. Structural and Multidisciplinary Optimization202467(10): 176.
[25] CHAI R Q, SAVVARIS A, TSOURDOS A, et al. A review of optimization techniques in spacecraft flight trajectory design[J]. Progress in Aerospace Sciences2019109: 100543.
[26] JONES D R, SCHONLAU M, WELCH W J. Efficient global optimization of expensive black-box functions[J]. Journal of Global Optimization199813(4): 455-492.
[27] FOLLAND G B. Real analysis: Modern techniques and their applications[M]. New York: Wiley, 1999: 50-55.
Outlines

/