ACTA AERONAUTICAET ASTRONAUTICA SINICA >
Experiment on high-temperature jet impact induced by thermal runaway in aviation lithium-ion batteries
Received date: 2024-07-18
Revised date: 2024-08-26
Accepted date: 2024-09-11
Online published: 2024-09-18
Supported by
National Key Research and Development Program of China(2025YFF1502100);Natural Science Key Projects of Fundamental Research Funds for the Central Universities(3122024058);Open Fund of Key Laboratory of Technology and Equipment of Tianjin Urban Air Transportation System(TJKL-UAM-202302);Graduate Research and Innovation Funding Program of Civil Aviation University of China(2023YJSKC09010)
In enclosed spaces such as battery packs or battery compartments, the jet impact generated by thermal runaway of aviation lithium batteries can cause significant damage to structures. This paper uses high-temperature impact, impact force, and impulse as evaluation parameters. An independently constructed jet impact experimental platform is employed to quantitatively study the damage degree of battery pack or battery compartment structure in actual use scenarios through measured data. Moreover, we also analyze the impact of battery state of charge, impact distance between battery and structure, and compartment thickness on the impact hazard of battery thermal runaway jet impact. The experiment showed that when the 100% State of Charge (SOC) battery had thermal runaway, the 1.0 mm and 1.2 mm thickness experimental plates were perforated to varying degrees after being impacted, with the maximum perforation area reaching 136.488 mm2. The 1.5 mm thickness experimental cabin did not perforate and achieved effective containment. As the impact distance increases from 1 cm to 3 cm, the peak temperature of the experimental plate back plate decreases significantly, with an average decrease rate of 47.5 ℃/cm per unit distance; the maximum impact force increases accordingly, with an average unit distance growth rate of 142.95 N/cm. In summary, to control the thickness of the plate to meet the lightweight design, it is necessary to comprehensively analyze the thermal runaway spray temperature and impact hazard, and reasonably select the gap distance between the battery and the shell or the upper wall panel of the cabin to achieve the containment of the thermal runaway high-temperature spray impact by the battery pack or cabin.
Key words: aviation lithium batteries; thermal runaway; temperature; jet impact; impact force; impulse
Juan YANG , Jianing HU , Jiacheng TONG , Qingsong ZHANG . Experiment on high-temperature jet impact induced by thermal runaway in aviation lithium-ion batteries[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2025 , 46(23) : 430965 -430965 . DOI: 10.7527/S1000-6893.2024.30965
| [1] | 孙侠生, 程文渊, 穆作栋, 等. 电动飞机发展白皮书[J]. 航空科学技术, 2019, 30(11): 1-7. |
| SUN X S, CHENG W Y, MU Z D, et al. White paper on the development of electric aircraft[J]. Aeronautical Science & Technology, 2019, 30(11): 1-7 (in Chinese). | |
| [2] | 杨凤田, 范振伟, 项松, 等. 中国电动飞机技术创新与实践[J]. 航空学报, 2021, 42(3): 624619. |
| YANG F T, FAN Z W, XIANG S, et al. Technical innovation and practice of electric aircraft in China[J]. Acta Aeronautica et Astronautica Sinica, 2021, 42(3): 624619 (in Chinese). | |
| [3] | 来鑫, 陈权威, 顾黄辉, 等. 面向 “双碳” 战略目标的锂离子电池生命周期评价: 框架、 方法与进展[J]. 机械工程学报, 2022, 58(22): 3-18. |
| LAI X, CHEN Q W, GU H H, et al. Life cycle assessment of lithium-ion batteries for carbon-peaking and carbon-neutrality: Framework, methods, and progress[J]. Journal of Mechanical Engineering, 2022, 58(22): 3-18 (in Chinese). | |
| [4] | 欧阳明高. 我国节能与新能源汽车发展战略与对策[J]. 汽车工程, 2006, 28(4): 317-321. |
| OUYANG M G. Chiese strategies and countermeasures for energy saving and vehicles with new types energy[J]. Automotive Engineering, 2006, 28(4): 317-321 (in Chinese). | |
| [5] | 邓景辉. 电动垂直起降飞行器的技术现状与发展[J]. 航空学报, 2024, 45(5): 529937. |
| DENG J H. Technical status and development of electric vertical take-off and landing aircraft[J]. Acta Aeronautica et Astronautica Sinica, 2024, 45(5): 529937 (in Chinese). | |
| [6] | LYON R E, WALTERS R N. Energetics of lithium ion battery failure[J]. Journal of Hazardous Materials, 2016, 318: 164-172. |
| [7] | JAMES Pozzi, 李璇. 关于锂电池作为民航飞机主要动力来源的争议[J]. 航空维修与工程, 2015(10): 27-28. |
| JAMES P, LI X. Lithium-ion batteries: Still at full power?[J]. Aviation Maintenance & Engineering, 2015(10): 27-28 (in Chinese). | |
| [8] | 杨娟, 牛江昊, 张青松. 循环老化锂离子电池热失控气体原位爆炸极限实验分析[J]. 航空学报, 2023, 44(23): 428529. |
| YANG J, NIU J H, ZHANG Q S. In-situ explosion limit of thermal runaway gas explosion in cyclic aging lithium-ion batteries: Experimental analysis[J]. Acta Aeronautica et Astronautica Sinica, 2023, 44(23): 428529 (in Chinese). | |
| [9] | ZHANG Q S, YANG K B, NIU J H, et al. Research on the lower explosion limit of thermal runaway gas in lithium batteries under high-temperature and slight overcharge conditions[J]. Journal of Energy Storage, 2024, 79: 109976. |
| [10] | 顾丽蓉, 王敬德, 张新春, 等. 挤压/冲击工况下圆柱形锂离子电池失效的影响因素分析[J]. 高压物理学报, 2024, 38(4): 154-163. |
| GU L R, WANG J D, ZHANG X C, et al. Analysis of influencing factors of failure for cylindrical lithium-ion batteries under compression/impact conditions[J]. Chinese Journal of High Pressure Physics, 2024, 38(4): 154-163 (in Chinese). | |
| [11] | 黄晟贤, 徐会升, 王起鹏, 等. 冲击荷载下圆柱型动力锂离子电池的响应特性研究[J]. 储能科学与技术, 2024, 13(10): 3642-3652. |
| HUANG S X, XU H S, WANG Q P, et al. Study on response characteristics of cylindrical power lithium-ion battery under impact load [J]. Energy Storage Science and Technology, 2024, 13(10): 3642-3652 (in Chinese). | |
| [12] | 刘新华, 郭斌, 何瑢, 等. 轻型无人机电池动态冲击性能研究[J]. 机械工程学报, 2023, 59(2): 177-186. |
| LIU X H, GUO B, HE R, et al. Research on dynamic impact performance of light-UAV battery[J]. Journal of Mechanical Engineering, 2023, 59(2): 177-186 (in Chinese). | |
| [13] | 张青松, 曲奕润. 循环老化三元锂离子电池热失控气体毒性研究[J]. 北京航空航天大学学报, 2024, 50(6): 1761-1769. |
| ZHANG Q S, QU Y R. Research on toxicity of gases of thermal runaway released from ternary lithium-ion batteries featuring cyclic aging process[J]. Journal of Beijing University of Aeronautics and Astronautics, 2024, 50(6): 1761-1769 (in Chinese). | |
| [14] | 张青松, 曲奕润, 刘添添. 锂离子电池热失控气体毒性风险分析方法[J]. 北京航空航天大学学报, 2024, 50(1): 12-19. |
| ZHANG Q S, QU Y R, LIU T T. Risk analysis method for thermal runaway gas toxicity of lithium-ion batteries[J]. Journal of Beijing University of Aeronautics and Astronautics, 2024, 50(1): 12-19 (in Chinese). | |
| [15] | YANG J, LIU W H, ZHAO H Y, et al. Experimental investigation of lithium-ion batteries thermal runaway propagation consequences under different triggering modes[J]. Aerospace, 2024, 11(6): 438. |
| [16] | 向硕凌, 王春晓, 孙强, 等. 常压及巡航低压环境下锂电池热失控特性[J]. 消防科学与技术, 2019, 38(8): 1164-1166. |
| XIANG S L, WANG C X, SUN Q, et al. Thermal runaway characteristics of lithium batteries under normal pressure and cruising low pressure[J]. Fire Science and Technology, 2019, 38(8): 1164-1166 (in Chinese). | |
| [17] | ZHANG F S, FENG X N, XU C S, et al. Thermal runaway front in failure propagation of long-shape lithium-ion battery[J]. International Journal of Heat and Mass Transfer, 2022, 182: 121928. |
| [18] | LI J Y, GAO P, TONG B, et al. Revealing the mechanism of pack ceiling failure induced by thermal runaway in NCM batteries: A coupled multiphase fluid-structure interaction model for electric vehicles[J]. eTransportation, 2024, 20: 100335. |
| [19] | CHEN M Y, OUYANG D X, LIU J H, et al. Investigation on thermal and fire propagation behaviors of multiple lithium-ion batteries within the package[J]. Applied Thermal Engineering, 2019, 157: 113750. |
| [20] | CHEN S C, WANG Z R, YAN W, et al. Investigation of impact pressure during thermal runaway of lithium ion battery in a semi-closed space[J]. Applied Thermal Engineering, 2020, 175: 115429. |
| [21] | ZHANG Y, KONG D P, PING P, et al. Effect of a plate obstacle on fire behavior of 18650 lithium ion battery: An experimental study[J]. Journal of Energy Storage, 2022, 54: 105283. |
| [22] | CHEN H D, BUSTON J E H, GILL J, et al. An experimental study on thermal runaway characteristics of lithium-ion batteries with high specific energy and prediction of heat release rate[J]. Journal of Power Sources, 2020, 472: 228585. |
| [23] | PING P, KONG D P, ZHANG J Q, et al. Characterization of behavior and hazards of fire and deflagration for high-energy Li-ion cells by over-heating[J]. Journal of Power Sources, 2018, 398: 55-66. |
| [24] | ZOU K Y, CHEN X, DING Z W, et al. Jet behavior of prismatic lithium-ion batteries during thermal runaway[J]. Applied Thermal Engineering, 2020, 179: 115745. |
| [25] | CHEN S C, WANG Z R, YAN W. Identification and characteristic analysis of powder ejected from a lithium ion battery during thermal runaway at elevated temperatures[J]. Journal of Hazardous Materials, 2020, 400: 123169. |
| [26] | KONG D, WANG G Q, PING P, et al. A coupled conjugate heat transfer and CFD model for the thermal runaway evolution and jet fire of 18650 lithium-ion battery under thermal abuse[J]. eTransportation, 2022, 12: 100157. |
/
| 〈 |
|
〉 |