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ACTA AERONAUTICAET ASTRONAUTICA SINICA ›› 2019, Vol. 40 ›› Issue (12): 423127-423127.doi: 10.7527/S1000-6893.2019.23127

• Material Engineering and Mechanical Manufacturing • Previous Articles    

Springback prediction for Z-shaped profiles in roll bending process based on neutral layer shift

WANG Anheng1, XUE Hongqian1, YANG Yanli1, WEI Yaoguang2   

  1. 1. School of Mechanical Engineering, Northwestern Polytechnical University, Xi'an 710072, China;
    2. AVIC Chengdu Aircraft Industrial(Group) Co., Ltd., Chengdu 610092, China
  • Received:2019-05-05 Revised:2019-05-28 Online:2019-12-15 Published:2019-07-02
  • Supported by:
    National Natural Science Foundation of China (91860206); Shaanxi Province Key R & D Program (2019KW-063)

Abstract: This paper focuses on improving the forming precision of Z-shaped profiles with large-section in the four-roll bending process. An analytical springback model is established for Z-shaped profiles with large-section by introducing neutral layer shift, considering the influence of material properties, geometric parameters, and forming radii on the springback. The bending springback laws of 7075-O and 7475-O aluminum alloy Z-section profiles under different forming radii are studied, and roll bending tests are carried out to validate the springback model. The results indicate that compared with the empirical model which ignores the influence of neutral layer shift, the proposed model based on neutral layer shift can accurately predict the springback for Z-shaped profiles with large cross-section. The maximum relative error of predicting springback deformation for Z-shaped profiles with the same radius of curvature changes from 11.681% to 3.347%.

Key words: Z-shaped profiles, large cross-section, springback prediction, analytical model, neutral layer shift, roll bending forming

CLC Number: