航空学报 > 2005, Vol. 26 Issue (6): 768-773

CuSn预合金对金属粉末选区激光烧结过程及烧结体质量的影响

沈以赴1, 顾冬冬1, 陈文华1, 杨家林2, 王洋2   

  1. 1. 南京航空航天大学 材料科学与工程系, 江苏 南京 210016;2. 中国工程物理研究院 机械制造工艺研究所, 四川 绵阳 621900
  • 收稿日期:2004-10-22 修回日期:2005-01-14 出版日期:2005-12-25 发布日期:2005-12-25

Influence of Pre-alloyed CuSn on Selective Laser Sintering Process and Sintered Quality of Metallic Powder

SHEN Yi-fu1, GU Dong-dong1, CHEN Wen-hua1, YANG Jia-lin2, WANG Yang2   

  1. 1. Department of Materials Science and Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China;2. Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang 621900, China
  • Received:2004-10-22 Revised:2005-01-14 Online:2005-12-25 Published:2005-12-25

摘要: 研究了CuSn预合金对Cu基金属粉末和Ni基金属粉末选区激光烧结的影响。结果表明,对于Cu-CuSn-CuP和Ni-CuSn-CuP两类合金粉末,通过合理控制激光工艺参数(特别是激光功率和扫描速率),能顺利实现粉末烧结成形,且无明显的"球化"效应和翘曲变形。对于Cu-CuSn-CuP合金,由于结构金属Cu的熔点相对较低,在一定的工艺条件下,可以通过调整CuSn的配比,得到致密的显微组织均匀的烧结件;而对于Ni-CuSn-CuP合金,结构金属Ni的熔点相对较高,虽然也可以得到较为致密的烧结件,但其微观组织存在明显的不均匀性。

关键词: 特种加工工艺, 选区激光烧结, CuSn预合金, Cu基金属粉末, Ni基金属粉末

Abstract: The influence of pre-alloyed CuSn on selective laser sintering of Cu-based and Ni-based metal powder is investigated. The experimental results demonstrate that choosing suitable processing parameters, especially laser power and scan speed, can lead to a sound sintered quality of Cu-CuSn-CuP and Ni-CuSn-CuP powder systems with minimal "balling" effect and curling deformation. Since the melting point of the structural metal Cu is close to that of CuSn, the high densification of Cu-CuSn-CuP powder system with homogenous microstructure can be achieved by means of using feasible processing conditions and suitable content of the binder CuSn. The sufficient densification of Ni-CuSn-CuP powder system is also obtained, however, the microstructure demonstrates to be heterogeneous since the melting point of Ni is much higher than that of pre-alloyed CuSn.

Key words: non-traditional machining, selective laser sintering, pre-alloyed CuSn, Cu-based metal powder, Ni-based metal powder

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