Special Issue: Flow Control and Thermal Management

Development and validation of finite-interface-heat-flux phase change model

  • Zicheng TANG ,
  • Zeran HAN ,
  • Dan ZHENG ,
  • Ting MA
Expand
  • School of Energy and Power Engineering,Xi’an Jiaotong University,Xi’an 710049,China

Received date: 2025-10-28

  Revised date: 2025-11-12

  Accepted date: 2025-12-15

  Online published: 2025-12-25

Supported by

Postdoctoral Fellowship Program of CPSF(GZB20250156)

Abstract

Two-phase water-cooled heat exchangers, owing to their high heat transfer efficiency and compact structure, exhibit promising application prospects in aviation thermal management systems. With the support of the advanced interface-resolved technique, the incorporation of a reasonable phase change model becomes crucial for accurately simulating the flow boiling characteristics in two-phase water-cooled heat exchangers. However, the uncertainty of empirical factors and the complexity of phase change theories pose great challenges to the development of phase change models. This paper proposes a finite-interface-heat-flux phase change model, which converts the interfacial heat flux into phase change source terms for the cells within the finite interface by considering the interface position in the interfacial cell. First, the proposed model is validated by one-dimensional Stefan and two-dimensional pool boiling benchmark problems, yielding deviations of 3.33% and 1.2% for the instantaneous interface position and the time averaged Nusselt number, respectively. Then, the model is validated by a three-dimensional microchannel boiling benchmark problem, resulting in a deviation of 4.48% in terms of the instantaneous bubble diameter. Finally, the model is validated by a flow boiling experiment and presents the lowest deviation of 14.4% in terms of the wall superheat, while the simulation result of the flow pattern is consistent with the predicted ranges of the flow regime criteria. The proposed model outperforms the existing phase change models, showing great potential in providing a reliable numerical tool for the design and optimization of two-phase water-cooled heat exchangers in aerospace.

Cite this article

Zicheng TANG , Zeran HAN , Dan ZHENG , Ting MA . Development and validation of finite-interface-heat-flux phase change model[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2026 , 47(13) : 532977 -532977 . DOI: 10.7527/S1000-6893.2026.32977

References

[1] WANG J X, GUO W, XIONG K, et al. Review of aerospace-oriented spray cooling technology[J]. Progress in Aerospace Sciences2020116: 100635.
[2] 王国耀. 高密度航空电子设备的液冷方法[J]. 航空电子技术199425(2): 42-48.
  WANG G Y. Liquid cooling method for high-density avionics[J]. Avionics Technology199425(2): 42-48 (in Chinese).
[3] SCHMIDT D K, STEVENS J, RONEY J. Near-space station-keeping performance of a large high-altitude notional airship[J]. Journal of Aircraft200744(2): 611-615.
[4] WANG J X, LI Y Z, ZHANG H S, et al. A highly self-adaptive cold plate for the single-phase mechanically pumped fluid loop for spacecraft thermal management[J]. Energy Conversion and Management2016111: 57-66.
[5] WANG J X, LI Y Z, YU X K, et al. Investigation of heat transfer mechanism of low environmental pressure large-space spray cooling for near-space flight systems[J]. International Journal of Heat and Mass Transfer2018119: 496-507.
[6] LIU X L, DU C H, ZHU J W, et al. Numerical investigation of liquid nitrogen spray cooling under low ambient pressure[J]. International Journal of Heat and Mass Transfer2024233: 126048.
[7] 苏向辉. 航空电子设备冷却用环路热管冷凝器热沉分析[J]. 航空动力学报201025(9): 1942-1947.
  SU X H. Analysis of heat sink for rejected condenser heat of loop heat pipes for cooling avionics[J]. Journal of Aerospace Power201025(9): 1942-1947 (in Chinese).
[8] MOSZEE R, MOSZEE R. In-flight H2O production for hypersonic vehicle active cooling and auxiliary propulsion[C]∥ 33rd Joint Propulsion Conference and Exhibit. Reston: AIAA, 1997.
[9] HIRT C W, NICHOLS B D. Volume of fluid (VOF) method for the dynamics of free boundaries[J]. Journal of Computational Physics198139(1): 201-225.
[10] KHARANGATE C R, MUDAWAR I. Review of computational studies on boiling and condensation[J]. International Journal of Heat and Mass Transfer2017108: 1164-1196.
[11] SCHRAGE R W. A theoretical study of interphase mass transfer[M]. New York: Columbia University Press, 1953: 107-121.
[12] LEE W H. A pressure iteration scheme for two-phase flow modeling[J]. Multiphase Transport Fundamentals, Reactor Safety, Applications, 19801: 407-431.
[13] GIBOU F, CHEN L G, NGUYEN D, et al. A level set based sharp interface method for the multiphase incompressible Navier-Stokes equations with phase change[J]. Journal of Computational Physics2007222(2): 536-555.
[14] KNUDSEN M. The Kinetic theory of gases: Some modern aspects, methuen’s monographs physical subjects[M]. London: Methuen and Co., 1934: 261-283.
[15] HARDT S, WONDRA F. Evaporation model for interfacial flows based on a continuum-field representation of the source terms[J]. Journal of Computational Physics2008227(11): 5871-5895.
[16] MUNICCHI F, MELLAS I EL, MATAR O K, et al. Conjugate heat transfer effects on flow boiling in microchannels[J]. International Journal of Heat and Mass Transfer2022195: 123166.
[17] ANDREDAKI M, VONTAS K, GEORGOULAS A, et al. The effect of channel aspect ratio on flow boiling characteristics within rectangular micro-passages[J]. International Journal of Heat and Mass Transfer2022183: 122201.
[18] NIE M L, ZHANG H N, XIAO Q, et al. Numerical simulation of flow boiling characteristics in cross-linked microchannel heat sinks[J]. Applied Thermal Engineering2025265: 125496.
[19] LEE Y T. Heat transfer of bubbly flows in microchannels at varied aspect ratios and hydraulic diameters[J]. International Journal of Heat and Mass Transfer2023216: 124573.
[20] CHEN Y J, LING K, DING H, et al. 3-D numerical study of subcooled flow boiling in a horizontal rectangular mini-channel by VOSET[J]. International Journal of Heat and Mass Transfer2022183: 122218.
[21] NICHITA B A, THOME J R. A level set method and a heat transfer model implemented into FLUENT for modeling of microscale two phase flows[C]∥Meeting on System Level Thermal Management for Enhanced Platform Efficiency, 2010.
[22] CHEN G, NIE T T, YAN X H. An explicit expression of the empirical factor in a widely used phase change model[J]. International Journal of Heat and Mass Transfer2020150: 119279.
[23] SUN D L, XU J L, WANG L. Development of a vapor-liquid phase change model for volume-of-fluid method in FLUENT[J]. International Communications in Heat and Mass Transfer201239(8): 1101-1106.
[24] DARSHAN M B, MAGNINI M, MATAR O K. Numerical modelling of flow boiling inside microchannels: A critical review of methods and applications[J]. Applied Thermal Engineering2024257: 124464.
[25] ANSYS. Ansys fluent theory guide[M]. Canonsburg: ANSYS Inc, 2019: 514-547.
[26] ALEXIADES. Mathematical modeling of melting and freezing processes[M]. Washington, D.C.: Hemispere Pub. Corp., 1993, 307-322.
[27] BERENSON P J. Film-boiling heat transfer from a horizontal surface[J]. Journal of Heat Transfer196183(3): 351-356.
[28] KLIMENKO V V. Film boiling on a horizontal plate: New correlation[J]. International Journal of Heat and Mass Transfer198124(1): 69-79.
[29] MUKHERJEE A, KANDLIKAR S G, EDEL Z J. Numerical study of bubble growth and wall heat transfer during flow boiling in a microchannel[J]. International Journal of Heat and Mass Transfer201154(15-16): 3702-3718.
[30] QU W L, MUDAWAR I. Flow boiling heat transfer in two-phase micro-channel heat sinks-Ⅰ. Experimental investigation and assessment of correlation methods[J]. International Journal of Heat and Mass Transfer200346(15): 2755-2771.
[31] MOFFAT R J. Describing the uncertainties in experimental results[J]. Experimental Thermal and Fluid Science19881(1): 3-17.
[32] SHAH R K. Laminar flow forced convection in ducts[J]. Advanced Heat Transfer197815: 366-384.
[33] MIRMANTO M KENNING D B R, LEWIS J S, et al. Pressure drop and heat transfer characteristics for single-phase developing flow of water in rectangular microchannels[J]. Journal of Physics: Conference Series2012395(1): 012085.
[34] KUMAR R, SINGH G, MIKIELEWICZ D. Effect of asymmetric fluid flow distribution on flow boiling in a microchannel heat sink-An experimental investigation[J]. Applied Thermal Engineering2022213: 118710.
[35] PAN Z H, WEIBEL J A, GARIMELLA S V. A saturated-interface-volume phase change model for simulating flow boiling[J]. International Journal of Heat and Mass Transfer201693: 945-956.
[36] TIBIRI?á C B, ROCHA D M, SUETH I L S JR, et al. A complete set of simple and optimized correlations for microchannel flow boiling and two-phase flow applications[J]. Applied Thermal Engineering2017126: 774-795.
[37] TANG Z C, LI N Q, MA T, et al. Three-field mechanistic modelling of annular-regime water boiling in rectangular mini/micro-channels based on analysis of dispersed droplet clusters[J]. Applied Thermal Engineering2025275: 126858.
[38] SOBIERSKA E, KULENOVIC R, MERTZ R, et al. Experimental results of flow boiling of water in a vertical microchannel[J]. Experimental Thermal and Fluid Science200631(2): 111-119.
Outlines

/