Material Engineering and Mechanical Manufacturing

Ballistic impact response and damage characteristics of ultra-high molecular weight polyethylene plain weave fabrics

  • Hong ZHEN ,
  • Xiao XU ,
  • Xulong XI ,
  • Weidong SONG ,
  • Lijun XIAO
Expand
  • 1.State Key Laboratory of Explosion Science and Safety Protection,Beijing Institute of Technology,Beijing 100081,China
    2.Beijing Institute of Remote Sensing Equipment,Beijing 100854,China
    3.National Key Laboratory of Strength and Structural Integrity,Aircraft Strength Research Institute of China,Xi’an 710065,China
E-mail: xljbit@bit.edu.cn

Received date: 2025-05-28

  Revised date: 2025-07-10

  Accepted date: 2025-07-30

  Online published: 2025-08-12

Supported by

National Natural Science Foundation of China(12372349);National Key Laboratory of Strength and Structural Integrity Science Foundation(LSSIKFJJ202404009)

Abstract

Aircraft components in real combat environments are frequently exposed to threats from high-speed penetrating projectiles such as explosive fragments and bullets. Enhancing their anti-penetration capability is critical to ensuring the safe operation of aircraft. Ultra-High Molecular Weight Polyethylene (UHMWPE) fabric, renowned for its lightweight nature and exceptional strength, has been widely adopted in ballistic protection applications. This study focuses on UHMWPE plain weave fabrics, employing ballistic impact experiments and meso-scale numerical simulations to systematically investigate the effects of projectile geometry, impact velocity, and penetration angle on its ballistic resistance and damage mechanisms. The results reveal that UHMWPE plain weave fabrics subjected to ballistic impact primarily exhibit a cross-shaped deformation zone accompanied by a distinct pyramidal back protrusion. Compared to spherical projectiles, flat-nosed projectiles demonstrate lower penetration capability and a higher ballistic limit velocity. This is attributed to the larger contact area between flat-nosed projectiles and the fabric, which induces broader deformation zones and shear plugging-dominated failure. In contrast, spherical projectiles tend to cause yarn slippage and pull-out within the fabric. Additionally, the penetration angle of flat-nosed projectiles significantly influences the fabric’s energy absorption capacity. As the impact angle increases, the fabric’s anti-penetration performance deteriorates. This research provides critical insights into the ballistic failure mechanisms of UHMWPE plain weave fabric and offers a foundation for optimizing the design of high-performance fiber-based protective materials.

Cite this article

Hong ZHEN , Xiao XU , Xulong XI , Weidong SONG , Lijun XIAO . Ballistic impact response and damage characteristics of ultra-high molecular weight polyethylene plain weave fabrics[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2026 , 47(6) : 432315 -432315 . DOI: 10.7527/S1000-6893.2026.432315

References

[1] 姜山, 雷宇, 邓莹. 碳纤维及其复合材料[M]. 北京: 中国铁道出版社, 2022.
  JIANG S, LEI Y, DENG Y. Carbon fiber and its composite materials[M]. Beijing: China Railway Publishing House, 2022 (in Chinese).
[2] 陈新辉. 结构仿生纤维增强复合材料高速冲击损伤和数值模拟研究[D]. 长春: 吉林大学, 2022.
  CHEN X H. Research on high speed impact damage and numerical simulation of structural biomimetic fiber reinforced composites[D]. Changchun: Jilin University, 2022 (in Chinese).
[3] 周楠, 樊武龙, 唐奎, 等. 纤维增强复合材料在轻质防护领域中的应用研究进展[J]. 辽宁工业大学学报(自然科学版)201737(4): 244-249.
  ZHOU N, FAN W L, TANG K, et al. Advances in application of fiber reinforced composite materials to lightweight protective field[J]. Journal of Liaoning University of Technology (Natural Science Edition)201737(4): 244-249 (in Chinese).
[4] ANSARI M M, CHAKRABARTI A. Influence of projectile nose shape and incidence angle on the ballistic perforation of laminated glass fiber composite plate[J]. Composites Science and Technology2017142: 107-116.
[5] ZHU D J, ZHANG X T, OU Y F, et al. Experimental and numerical study of multi-scale tensile behaviors of Kevlar? 49 fabric[J]. Journal of Composite Materials201751(17): 2449-2465.
[6] WANG H X, WEERASINGHE D, MOHOTTI D, et al. On the impact response of UHMWPE woven fabrics: Experiments and simulations[J]. International Journal of Mechanical Sciences2021204: 106574.
[7] 丁思源, 刘贵民, 马金盾, 等. 轻量化防弹材料的研究现状及发展趋势[J]. 中国设备工程2022(22): 259-263.
  DING S Y, LIU G M, MA J D, et al. Research status and development trend of lightweight bulletproof materials[J]. China Plant Engineering2022(22): 259-263 (in Chinese).
[8] 顾伯洪, 孙宝忠. 纺织结构复合材料冲击动力学[M]. 北京: 科学出版社, 2012: 549.
  GU B H, SUN B Z. Impact dynamics of textile structural composites[M]. Beijing: Science Press, 2012: 549 (in Chinese).
[9] FU H D, FENG X Y, LIU J X, et al. An investigation on anti-impact and penetration performance of basalt fiber composites with different weave and lay-up modes[J]. Defence Technology202016(4): 787-801.
[10] KARAHAN M, KARAHAN N, NASIR M ALI, et al. Effect of structural hybridization on ballistic performance of aramid fabrics[J]. Journal of Thermoplastic Composite Materials201932(6): 795-814.
[11] LIU Q, HUGHES M. The fracture behaviour and toughness of woven flax fibre reinforced epoxy composites[J]. Composites Part A: Applied Science and Manufacturing200839(10): 1644-1652.
[12] CHEN D D, LUO Q T, MENG M Z, et al. Low velocity impact behavior of interlayer hybrid composite laminates with carbon/glass/basalt fibres[J]. Composites Part B: Engineering2019176: 107191.
[13] SAIMAN M P, WAHAB M S, WAHIT M U. The effect of fabric weave on the tensile strength of woven kenaf reinforced unsaturated polyester composite[M]∥Proceedings of the International Colloquium in Textile Engineering, Fashion, Apparel and Design 2014 (ICTEFAD 2014). Singapore: Springer Singapore, 2014: 25-29.
[14] BAGHAEI B, SKRIFVARS M, BERGLIN L. Characterization of thermoplastic natural fibre composites made from woven hybrid yarn prepregs with different weave pattern[J]. Composites Part A: Applied Science and Manufacturing201576: 154-161.
[15] RAHMAN ANM M, RUHUL A, ALIMUZZAMAN S. Effect of weave structure and yarn density on mechanical attributes of jute fabric reinforced polypropylene composites[J]. Journal of Textile Science & Engineering20188(1): 1000340.
[16] CHEN C, LONG S C, WANG H R, et al. Mechanism of pre-tension on the impact response of plain weave fabric: Experimental and numerical investigation[J]. International Journal of Impact Engineering2024194: 105096.
[17] 梁子青, 周庆, 王韬, 等. UHMWPE纤维/LDPE复合材料防弹性能及机理研究[J]. 纤维复合材料200219(4): 6-9.
  LIANG Z Q, ZHOU Q, WANG T, et al. A study on ballistic performance and mechanism of UHMWPE fiber/LDPE composites[J]. Fiber Composites200219(4): 6-9 (in Chinese).
[18] GIANNAROS E, KOTZAKOLIOS A, SOTIRIADIS G, et al. On fabric materials response subjected to ballistic impact using meso-scale modeling. Numerical simulation and experimental validation[J]. Composite Structures2018204: 745-754.
[19] 解亚宸, 黄广炎, 张宏, 等. UHMWPE纤维二维织物抗弹道冲击性能[J]. 兵工学报202243(9): 2152-2163.
  XIE Y C, HUANG G Y, ZHANG H, et al. Ballistic performance of two-dimensional UHMWPE fabric[J]. Acta Armamentarii202243(9): 2152-2163 (in Chinese).
[20] LI X, MA D Y, LIU H F, et al. Assessment of failure criteria and damage evolution methods for composite laminates under low-velocity impact[J]. Composite Structures2019207: 727-739.
[21] LIAO B B, LIU P F. Finite element analysis of dynamic progressive failure of plastic composite laminates under low velocity impact[J]. Composite Structures2017159: 567-578.
[22] XIE Y C, ZHANG H, ZHU W, et al. Effects of textile structure and projectile geometry on ballistic performance of UHMWPE textiles[J]. Composite Structures2022279: 114785.
[23] RECHT R F, IPSON T W. Ballistic perforation dynamics[J]. Journal of Applied Mechanics196330(3): 384-390.
Outlines

/