Solid Mechanics and Vehicle Conceptual Design

Evaluation and optimization of Weibull component commonality configuration project

  • XU Li ,
  • RUAN Minzhi ,
  • LI Hua ,
  • ZHOU Liang
Expand
  • 1. College of Weaponry Engineering, Naval University of Engineering, Wuhan 430033, China;
    2. College of Naval Architecture&Marine Engineering, Naval University of Engineering, Wuhan 430033, China;
    3. National Key Laboratory for Vessel Integrated Power System Technology, Naval University of Engineering, Wuhan 430033, China

Received date: 2020-08-18

  Revised date: 2020-09-14

  Online published: 2021-04-27

Supported by

National Natural Science Foundation of China(71801220);Key Project of the 13th Five-Year Pre-research Foundation of the Ministry of Equipment Development of the Military Commission(61400040502)

Abstract

Aiming at the evaluation and optimization of the Weibull component commonality configuration project, we regard the consumption process of Weibull components as equivalent to the gamma impact process according to the principle of component life equivalence, and establish the fill rate evaluation model of Weibull component commonality. An optimal method for Weibull type component commonality is presented based on the constraint of spare parts fill rate, followed by simulation algorithm design. The simulation results show that the fill rate evaluation model of Weibull component commonality established in this study has high evaluation accuracy, and can evaluate the Weibull component commonality configuration project with different life distribution. The spare parts configuration optimization method can accurately generate the Weibull component commonality configuration project under the constraints of spare parts fill rate index. The proposed model and optimization method can provide both theoretical and decision support for equipment support departments to carry out Weibull component commonality configuration project evaluation and optimization.

Cite this article

XU Li , RUAN Minzhi , LI Hua , ZHOU Liang . Evaluation and optimization of Weibull component commonality configuration project[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2021 , 42(9) : 224655 -224655 . DOI: 10.7527/S1000-6893.2021.24655

References

[1] 李少龙, 黄南, 董红莉, 等. 航空发动机通用件设计体系建设思路研究[J]. 航空科学技术, 2019, 30(4):21-25. LI S L, HUANG N, DONG H L, et al. Research on construction proposals of aero-engine general parts design system[J]. Aeronautical Science & Technology, 2019, 30(4):21-25(in Chinese).
[2] 刘峥, 周敏, 赵袁军, 等. 大规模定制背景下可控提前期通用件安全库存优化算法[J]. 数学的实践与认识, 2015, 45(24):61-70. LIU Z, ZHOU M, ZHAO Y J, et al. Common commonality safety stock algorithm based on controllable lead time under mass customization[J]. Mathematics in Practice and Theory, 2015, 45(24):61-70(in Chinese).
[3] 中国人民解放军总装备部. 备件供应规划要求:GJB4355-2002[S]. 北京:国防工业出版社, 2003:21-22. The PLA General Armament Department. Spares provisioning requirements:GJB4355-2002[S]. Beijing:National Defense Industry Press,2003:21-22(in Chinese).
[4] 甘茂治. 军用装备维修工程学[M]. 2版. 北京:国防工业出版社, 2005. GAN M Z. Military equipment maintenance engineering[M]. 2nd ed. Beijing:National Defense Industry Press, 2005(in Chinese).
[5] COX D R. Renewal theory[M]. London:Methuen & Comp. Ltd, 1962.
[6] WILLIAMS T M. Stock control with sporadic and slow-moving demand[J]. Journal of the Operational Research Society, 1984, 35(10):939-948.
[7] SYNTETOS A A, BOYLAN J E, CROSTON J D. On the categorization of demand patterns[J]. Journal of the Operational Research Society, 2005, 56(5):495-503.
[8] HUA Z S, ZHANG B, YANG J, et al. A new approach of forecasting intermittent demand for spare parts inventories in the process industries[J]. Journal of the Operational Research Society, 2007, 58(1):52-61.
[9] SHERBROOKE C C. 装备备件最优库存模型——多级技术(第二版)[M]. 北京:电子工业出版社, 2008:23-27. SHERBROOKE C C. Optimal inventory modeling of systems multi-echelons[M]. 2nd ed. Beijing:Publishing House of Electronics Industry, 2008:23-27(in Chinese).
[10] LAU H C, SONG H W, SEE C T, et al. Evaluation of time-varying availability in multi-echelon spare parts systems with passivation[J]. European Journal of Operational Research, 2006, 170(1):91-105.
[11] 程海龙, 康锐, 韦艺, 等. 备件满足率与备件短缺量对比分析[J]. 北京航空航天大学学报, 2008, 34(5):580-583. CHENG H L, KANG R, WEI Y, et al. Comparation analysis of fill rate and backorder[J]. Journal of Beijing University of Aeronautics and Astronautics, 2008, 34(5):580-583(in Chinese).
[12] 张志华, 应新雅, 费广玉. 串联系统备件满足率分配及配置优化[J]. 系统工程理论与实践, 2015, 35(11):2987-2992. ZHANG Z H, YING X Y, FEI G Y. Series system spares fill rate allocation and optimization[J]. Systems Engineering-Theory & Practice, 2015, 35(11):2987-2992(in Chinese).
[13] SAPNA I K P. An (s, Q) Markovian inventory system with lost sales and two demand classes[J]. Mathematical and Computer Modelling, 2006, 43(7-8):687-694.
[14] 邵松世, 张志华, 李华, 等. 正态型有寿件的备件方案确定方法[J]. 航空学报, 2018, 39(1):221147. SHAO S S, ZHANG Z H, LI H, et al. Determination method for support plan for life-limited spares with normal distribution[J]. Acta Aeronautica et Astronautica Sinica, 2018, 39(1):221147(in Chinese).
[15] 刘任洋, 李庆民, 王慎, 等. 任意寿命分布单元表决系统备件需求量的解析算法[J]. 系统工程与电子技术, 2016, 38(3):714-718. LIU R Y, LI Q M, WANG S, et al. Analytical algorithm of spare demandfor voting system of any life distribution units[J]. Systems Engineering and Electronics, 2016, 38(3):714-718(in Chinese).
[16] PEREZ-OCON R, MONTORO-CAZORLA D. Transient analysis of a repairable system, using phase-type distributions and geometric processes[J]. IEEE Transactions on Reliability, 2004, 53(2):185-192.
[17] BAKER K R. Safety stocks and component commonality[J]. Journal of Operations Management, 1985, 6(1):13-22.
[18] GERCHAK Y, HENIG M. Component commonality in assemble-to-order systems:Models and properties[J]. Naval Research Logistics (NRL), 1989, 36(1):61-68.
[19] MA S H, WANG W, LIU L M. Commonality and postponement in multistage assembly systems[J]. European Journal of Operational Research, 2002, 142(3):523-538.
[20] SENGUPTA S, SHUN T K. An approach to evaluate the profitability of component commonality[J]. Journal of Mechanical Design, 2017, 139(7):074501.
[21] DEZA A, HUANG K, LIANG H F, et al. On component commonality for periodic review assemble-to-order systems[J]. Annals of Operations Research, 2018, 265(1):29-46.
[22] 张志华. 可靠性理论及工程应用[M]. 北京:科学出版社, 2012:15-17. ZHANG Z H. Reliability theory and engineering application[M]. Beijing:Science Press, 2012:15-17(in Chinese).
[23] SUN Y Q, CHEN X, REN H, et al. Ordering decision-making methods on spare parts for a new aircraft fleet based on a two-sample prediction[J]. Reliability Engineering & System Safety, 2016, 156:40-50.
Outlines

/