This paper proposes a type of two-dimensional piston fuel pump. The pump uses the rotation motion of the two-dimensional piston to integrate the valve mechanism into the piston, which eliminates the independent valve mechanism of the traditional piston pump, simplifies the structure of the pump, and improves the power density of the pump. At the same time, because the main moving mechanism adopts rolling bearing support, the sliding friction pair and its leakage are avoided, and the efficiency is improved. The volume efficiency of the pump is studied theoretically and experimentally. Combined with the structural principle of the pump, three main causes of volume loss are analyzed, including internal leakage, external leakage, and oil compressibility. Based on the basic theory of laminar and turbulent flow, the analytical expression of leakage is derived, and the internal leakage caused by different port forms is analyzed. Considering the compressibility and leakage of oil, a mathematical model of volumetric efficiency is obtained. The theoretical research shows that the negative opening distribution can effectively reduce the internal leakage, and the relationship between the leakage flow and the negative opening is quantitatively analyzed. At the same time, Fluent is used to simulate the flow field in the pump cavity, and the results show that it can effectively reduce the oil backflow. In order to verify the effectiveness of the theoretical analysis, a two-dimensional piston fuel pump prototype is made, and aviation kerosene is used as the medium for bench test. The experimental results of the prototype show that when the load pressure is 2 MPa, the volumetric efficiency is increased from 93.6% to 98.1% and the rotating speed increased from 1 000 r/ min to 5 000 r/min. When the rotating speed is 2 000 r/min, the load pressure increases from 1 MPa to 5 MPa, and the volumetric efficiency decreases from 97.5% to 92.3%. Compared with the existing gear pump and plunger pump, the volumetric efficiency is significantly improved. The deviation between the theoretical and experimental results is less than 4%, indicating the validity and correctness of the theoretical analysis.
[1] 钱一凡.面向航空电动燃油泵的齿轮泵研究[D].南京:南京航空航天大学, 2016. QIAN Y F. Research on gear pump for aviation electric fuel pump[D]. Nanjing:Nanjing University of Aeronautics and Astronautics, 2016(in Chinese).
[2] 李玉龙,孙付春.基于离心作用的齿轮泵容积效率和困油现象分析[J].农业工程学报, 2011, 27(3):147-151. LI Y L, SUN F C. Theoretical analysis of volumetric efficiency and phenomenon of trapped oil under centrifugation in external spur-gear pump[J]. Transactions of the CSAE, 2011, 27(3):147-151(in Chinese).
[3] WANG S. Improving the volumetric efficiency of the axial piston pump[J]. Journal of Mechanical Design, 2012, 134(11):3-4.
[4] 樊思齐.航空发动机控制[M].西安:西北工业大学出版社, 2008. FAN S Q. Aeroengine control[M]. Xi'an:Northwest Polytechnic University Press, 2008(in Chinese).
[5] 何必海,孙健国,叶志锋.航空燃油柱塞泵滑靴静压润滑油膜计算分析[J].航空动力学报, 2009, 24(12):2821-2827. HE B H, SUN J G, YE Z F. Calculation and analysis on film thickness of the slippers based on hydrostatic bearing in the aeronautical fuel piston pump[J]. Journal of Aerospace Power, 2009, 24(12):2821-2827(in Chinese).
[6] 李晶,吴双伟.轴向柱塞泵配流副楔形油膜温度特性[J].中国工程机械学报, 2019, 17(1):8-14. LI J, WU S W. Temperature characteristics of plane port pair of axial piston pump[J]. Chinese Journal of Construction Machinery, 2019, 17(1):8-14(in Chinese).
[7] 杨华勇,马吉恩,徐兵.轴向柱塞泵流体噪声的研究现状[J].机械工程学报, 2009, 45(8):71-79. YANG H Y, MA J E, XU B. Research status of axial piston pump fluid-borne noise[J]. Journal of Mechanical Engineering, 2009, 45(8):71-79(in Chinese).
[8] 杨华勇,张斌,徐兵.轴向柱塞泵/马达技术的发展演变[J].机械工程学报, 2008,44(10):1-8. YANG H Y, ZHANG B, XU B. Development of axial piston pump/motor technology[J]. Journal of Mechanical Engineering, 2008,44(10):1-8(in Chinese).
[9] 闻德生,刘忠迅,刘巧燕,等.平衡式双定子泵流量脉动理论分析[J].上海交通大学学报, 2014, 48(8):1155-1158. WEN D S, LIU Z X, LIU Q Y, et al. Theoretical analysis of flow pulse of balanced double-stator multi-pump[J]. Journal of Shanghai Jiaotong University, 2014, 48(8):1155-1158(in Chinese).
[10] 汤何胜,訚耀保,李晶.轴向柱塞泵滑靴副间隙泄漏及摩擦转矩特性[J].华南理工大学学报(自然科学版), 2014, 42(7):74-79. TANG H S, YIN Y B, LI J. Characteristics of clearance leakage and friction torque of slipper pair in axial piston pump[J]. Journal of South China University of Technology (Natural Science Edition), 2014, 42(7):74-79(in Chinese).
[11] 谢江辉,刘健,尚进.斜盘式轴向柱塞泵泄漏量的分析与计算[J].流体机械, 2016, 44(2):55-58, 70. XIE J H, LIU J, SHANG J. Analysis and calculation of leakage of swash-plate axial piston pump[J]. Fluid Machinery, 2016, 44(2):55-58, 70(in Chinese).
[12] 焦龙飞,谷立臣,许睿,等.油液压缩性影响柱塞泵容积效率的机理分析[J].机械科学与技术, 2017, 36(5):704-710. JIAO L F, GU L C, XU R, et al. Effects of fluid compressibility on piston pump volumetric efficiency[J]. Mechanical Science and Technology for Aerospace Engineering, 2017, 36(5):704-710(in Chinese).
[13] 许睿,谷立臣.轴向柱塞泵效率特性半经验参数化建模方法[J].农业机械学报, 2016, 47(7):382-390. XU R, GU L C. Semi-empirical parametric modeling for efficiency characteristics of axial piston pump[J]. Transactions of the Chinese Society for Agricultural Machinery, 2016, 47(7):382-390(in Chinese).
[14] 阮健,杨继隆,历明忠. 2D数字换向阀的步进特性分析[J].浙江工业大学学报, 1999, 27(1):1-5. RUAN J, YANG J L, LI M Z. Analysis of stepping characteristics of 2D digital reversing valve[J]. Journal of Zhejiang University of Technology, 1999, 27(1):1-5(in Chinese).
[15] 阮健,李进园,金丁灿,等.二维(2D)活塞泵原理性验证研究[J].浙江工业大学学报, 2017, 45(3):264-269. RUAN J,LI J Y,JIN D C, et al. Research and feasibility verification of two-dimensional (2D) piston pump[J]. Journal of Zhejiang University of Technology, 2017, 45(3):264-269(in Chinese).
[16] 胡仁喜,苑士华,刘红宁,等.高压高速条件下柱塞副泄漏流场分析[J].农业机械学报, 2009, 40(4):221-226. HU R X, YUAN S H, LIU H N, et al. Analysis on the leaking flow field of the piston sector considering the high press and high velocity[J]. Transactions of the Chinese Society for Agricultural Machinery, 2009, 40(4):221-226(in Chinese).
[17] 王积伟,章宏甲,黄谊.液压传动[M].北京:机械工业出版社, 2007. WANG J W, ZHANG H J, HUANG Y. Hydraulic drive[M]. Beijing:Mechanical Industry Press, 2007(in Chinese).
[18] 阮健.电液(气)直接数字控制技术[M].杭州:浙江大学出版社, 2000. RUAN J. Electro-hydraulic (gas) direct digital control technology[M]. Hangzhou:Zhejiang University Press, 2000(in Chinese).
[19] 罗恒星,谷立臣,许睿,等.考虑有效体积弹性模量的柱塞泵流场仿真分析[J].机械科学与技术, 2017, 36(7):1035-1041. LUO H X, GU L C, XU R, et al. Simulation analysis on flow field of piston pump considering the effective volume elastic modulus[J]. Mechanical Science and Technology for Aerospace Engineering, 2017, 36(7):1035-1041(in Chinese).
[20] MA J E, FANG Y T, XU B, et al. Optimization of cross angle based on the pumping dynamics model[J]. Journal of Zhejiang University-Science A (Applied Physics&Engineering), 2010, 11(3):181-190.
[21] MA J E, XU B, ZHANG B, et al. Flow ripple of axial piston pump with computational fluid dynamic simulation using compressible hydraulic oil[J]. Chinese Journal of Mechanical Engineering, 2010, 23(1):45-52.
[22] KIM S, MURRENHOFF H. Measurement of effective bulk modulus for hydraulic oil at low pressure[J]. ASME Journal of Fluids Engineering, 2012, 134(2):21201-21210.