复杂工况下基于深度均衡网络的航空发动机剩余使用寿命预测方法

  • 刘赟 ,
  • 张琪 ,
  • 张正扬
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  • 火箭军工程大学

收稿日期: 2026-05-20

  修回日期: 2026-08-25

  网络出版日期: 2026-08-31

基金资助

基于故障预测与健康管理的伺服系统智能维护策略及优化

Remaining useful life prediction for aero-engines based on deep equilibrium networks under complex operating conditions

  • LIU Bin ,
  • ZHANG Qi ,
  • ZHANG Zheng-Yang
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Received date: 2026-05-20

  Revised date: 2026-08-25

  Online published: 2026-08-31

摘要

针对航空发动机多工况切换引发的数据分布异质性、强噪声干扰,以及传统深度网络在长时序剩余使用寿命预测中存在的梯度消失、内存占用过高、复杂工况泛化能力不足等核心问题,提出一种融合多维度数据预处理与注意力增强型深度均衡网络的航空发动机剩余使用寿命预测方法。该方法首先构建了工况聚类、Z-Score分组归一化、随机森林特征筛选与指数移动平均时序平滑的多维度预处理链路,实现复杂工况下退化特征的提纯与降噪,从数据层面解决多工况切换带来的分布偏移问题;随后以深度均衡网络为基础框架,设计双输入注意力机制实现时序特征与隐含层状态的协同增强,引入Anderson加速求解器优化不动点迭代收敛过程,融合贝叶斯回归模块实现预测结果的不确定性量化,在从根源上缓解长时序梯度消失与内存过载问题的同时,大幅提升模型对复杂工况的适配能力与预测可靠性。基于NASA C-MAPSS航空发动机数据集进行仿真实验,消融实验验证了双输入注意力、Anderson加速求解器与数据平滑三大核心组件的必要性与协同增益效应;与12种国内外主流RUL预测方法相比,所提方法在FD001、FD002、FD004上取得最优,在FD003上居于前列,其中多工况复杂数据集FD002、FD004的RMSE分别低至11.91、11.97,优势尤为显著。为进一步验证模型的跨域泛化能力与工程适配性,所提方法被迁移至N-CMAPSS高保真航空发动机仿真数据集,结果表明模型在8个梯度复杂度的子数据集上均保持稳定优异的预测性能,充分证明了方法在复杂工程场景下的泛化能力与可靠性。该方法以纯数据驱动范式实现了RUL预测精度与计算效率的协同优化,在单工况与复杂多工况下均具备优异的鲁棒性与泛化能力,可为航空发动机预测性维护提供可靠的技术支撑。

本文引用格式

刘赟 , 张琪 , 张正扬 . 复杂工况下基于深度均衡网络的航空发动机剩余使用寿命预测方法[J]. 航空学报, 0 : 1 -0 . DOI: 10.7527/S1000-6893.2026.33906

Abstract

To address the core challenges arising from data distribution heterogeneity and strong noise interference induced by multi-operating-condition switching in aero-engines, as well as the gradient vanishing, excessive memory consumption, and insufficient generalization under complex operating conditions inherent in conventional deep networks for long-sequence remaining useful life (RUL) prediction, this paper proposes an aero-engine RUL prediction method that integrates multi-dimensional data preprocessing with an attention-enhanced deep equilibrium network. First, a multi-dimensional preprocessing pipeline comprising operating condition clustering, Z-Score grouped normalization, random forest feature selection, and exponential moving average temporal smoothing is constructed to purify and denoise degradation features under complex operating conditions, thereby mitigating the distribution shift caused by multi-operating-condition switching at the data level. Subsequently, built upon the deep equilibrium network framework, a dual-input attention mechanism is designed to achieve collaborative enhancement of temporal features and hidden layer states; an Anderson acceleration solver is introduced to optimize the convergence of fixed-point iterations; and a Bayesian regression module is incorporated to quantify the uncertainty of prediction results. These designs simultaneously alleviate long-sequence gradient vanishing and memory overload at their source while substantially improving the model's adaptability to complex operating conditions and prediction reliability. Simulation experiments are conducted on the NASA C-MAPSS aero-engine dataset. Ablation studies verify the necessity and synergistic benefits of the three core components: the dual-input attention mechanism, the Anderson acceleration solver, and data smoothing. Compared with 12 state-of-the-art RUL prediction methods, the proposed method achieves the best performance on FD001, FD002, and FD004 and ranks among the top on FD003; particularly on the complex multi-operating-condition datasets FD002 and FD004, the RMSE is reduced to as low as 11.91 and 11.97, respectively, demonstrating significant advantages. To further validate the cross-domain generalization capability and engineering adaptability, the proposed method is transferred to the N-CMAPSS high-fidelity aero-engine simulation dataset, where it maintains stable and excellent prediction performance across all 8 sub-datasets of graded complexity, fully demonstrating its generalization capability and reliability in complex engineering scenarios. The proposed method achieves the collaborative optimization of RUL prediction accuracy and computational efficiency within a purely data-driven paradigm, exhibiting superior robustness and generalization under both single- and complex multi-operating conditions, and can provide reliable technical support for aero-engine predictive maintenance.

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