人工智能与数字孪生赋能智能磨削:进展与机遇

  • 任莹晖 ,
  • 冯凯 ,
  • 刘璐瑶 ,
  • 邓朝晖 ,
  • 徐西鹏 ,
  • 陶飞 ,
  • 叶波 ,
  • 赵强 ,
  • 刘海涛 ,
  • 李伟 ,
  • 赵鸿瑞 ,
  • 杨奇定
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  • 1. 湖南大学
    2. 华侨大学制造工程研究院
    3. 华侨大学
    4. 北京航空航天大学
    5. 中国航发南方工业有限公司
    6. 中国航空工业集团公司西安飞行自动控制研究所
    7. 湖南大学机械与运载工程学院

收稿日期: 2026-05-06

  修回日期: 2026-07-06

  网络出版日期: 2026-07-16

基金资助

国家自然科学基金联合基金重点支持项目;国家自然科学基金联合基金重点支持项目

Artificial Intelligence- and Digital Twin-Enabled Intelligent Grinding: Progress and Opportunities

  • REN Ying-Hui ,
  • FENG Kai ,
  • LIU Lu-Yao ,
  • DENG Chao-Hui ,
  • XU Xi-Peng ,
  • TAO Fei ,
  • YE Bo ,
  • ZHAO Qiang ,
  • LIU Hai-Tao ,
  • LI Wei ,
  • ZHAO Hong-Rui ,
  • YANG Qi-Ding
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Received date: 2026-05-06

  Revised date: 2026-07-06

  Online published: 2026-07-16

摘要

传统磨削技术受磨粒随机切削、接触时变、磨具磨损及力热耦合等因素影响,存在过程状态难感知、异常风险难识别、质量结果难预测和参数调控难闭环等瓶颈,难以满足工艺自生成、状态自感知、参数自决策和过程自适应的高质高效智能制造需求。首先,面向难加工材料、复杂型面、弱刚性结构和高一致性制造4类典型任务主导场景,系统综述了人工智能方法(Artificial Intelligence,AI)与数字孪生技术(Digital Twin,DT)赋能磨前规划、磨中执行和磨后反馈3阶段全任务链的智能磨削技术研究进展。其次,讨论了多源数据底座与统一状态表征、机理-数据融合建模、虚实同步与数字线程、工业部署与可信闭环、系统集成架构5类智能磨削共性支撑能力。进一步,从开放数据与统一评测、小样本与跨工况泛化、安全可信与人在环协同、平台化运维与能力建设四方面展望了智能磨削的发展机遇。最后,归纳了AI与DT赋能智能磨削由单源感知、局部建模与离线优化,向覆盖4类场景、贯通3阶段、依托5类支撑的系统化闭环智能方向发展的研究趋势,为复杂工况下磨削过程的智能感知、稳定预测、闭环调控和持续演化研究提供参考。

本文引用格式

任莹晖 , 冯凯 , 刘璐瑶 , 邓朝晖 , 徐西鹏 , 陶飞 , 叶波 , 赵强 , 刘海涛 , 李伟 , 赵鸿瑞 , 杨奇定 . 人工智能与数字孪生赋能智能磨削:进展与机遇[J]. 航空学报, 0 : 1 -0 . DOI: 10.7527/S1000-6893.2026.33815

Abstract

Traditional grinding is affected by random abrasive cutting, time-varying contact, abrasive tool wear, and force–thermal coupling, leading to bottlenecks in process-state perception, abnormal-risk identification, quality-result prediction, and closed-loop parameter regulation. As a result, it is difficult to meet the requirements of high-quality and high-efficiency intelligent manufacturing characterized by process self-generation, state self-perception, parameter self-decision-making, and process self-adaptation. Focusing on four typical task-dominant scenarios, namely difficult-to-machine materials, complex surfaces, low-rigidity structures, and high-consistency manufacturing, this paper systematically reviews the research progress of intelligent grinding enabled by Artificial Intelligence (AI) methods and Digital Twin (DT) technology across the full task chain of pre-grinding planning, in-process execution, and post-grinding feedback. Five common supporting capabilities for intelligent grinding are discussed, including multi-source data foundation and unified state representation, mechanism–data fusion modeling, virtual–physical synchronization and digital thread, industrial deployment and trustworthy closed-loop operation, and system integration architecture. Future opportunities for intelligent grinding are further discussed from four aspects: open data and unified evaluation, small-sample learning and cross-condition generalization, safety and trustworthiness with human-in-the-loop collaboration, and platform-based operation and maintenance and capability development. This review provides a reference for intelligent perception, stable prediction, closed-loop regulation, and continuous evolution of grinding processes under complex working conditions.
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