基于DFR的战斗机疲劳关键部位日历寿命设计方法

  • 陈跃良 ,
  • 吴省均 ,
  • 卞贵学 ,
  • 张勇 ,
  • 张柱柱
展开
  • 1. 海军航空工程学院青岛分院
    2. 海军航空大学青岛校区
    3. 海军航空大学 青岛校区
    4. 92728部队

收稿日期: 2022-06-14

  修回日期: 2022-07-19

  网络出版日期: 2022-07-21

Calendar life design method for fatigue critical parts of fighter based on DFR method

  • CHEN Yue-Liang ,
  • WU Sheng-Jun ,
  • BIAN Gui-Xue ,
  • ZHANG Yong ,
  • ZHANG Zhu-Zhu
Expand

Received date: 2022-06-14

  Revised date: 2022-07-19

  Online published: 2022-07-21

摘要

战斗机疲劳关键部位日历寿命难题的核心在于缺少具有普适性的日历寿命设计方法。为此,首先基于战斗机飞行载荷特征,分情况讨论了地面停放、低空飞行、高空飞行时环境对战斗机结构疲劳性能的影响。其次基于腐蚀条件下战斗机结构耐久性设计DFR法及疲劳损伤累积理论,建立了战斗机结构日历寿命分析模型,并从服役环境、飞机类型、材料及结构的角度分析了日历寿命影响因素。然后基于此模型建立了战斗机疲劳关键部位日历寿命设计方法,初步解决战斗机疲劳关键部位在全寿命周期内的日历寿命设计难题。最后通过与传统日历寿命评定技术的对比及某型战斗机外翼2墙日历寿命设计示例,阐明此法的可行性、普适性及优越性。

本文引用格式

陈跃良 , 吴省均 , 卞贵学 , 张勇 , 张柱柱 . 基于DFR的战斗机疲劳关键部位日历寿命设计方法[J]. 航空学报, 0 : 0 -0 . DOI: 10.7527/S1000-6893.2022.27614

Abstract

The core of the problem of calendar life in fatigue critical parts of fighter is the lack of universal calendar life design method. To solve this problem, firstly based on the characteristics of fighter flight load, the influence of the envi-ronment of ground parking, low altitude flight and high altitude flight on the structural fatigue performance of fighter is discussed. Secondly, the calendar life analysis model of fighter structure is established based on DFR method for durability design of fighter structures under corrosive conditions and the fatigue damage accumulation theory, and the influencing factors of calendar life are analyzed from the perspective of service environment, aircraft type, material and structure. Thirdly, the calendar life design method of fatigue critical parts of fighter is established based on this model, which preliminarily solves the problem of calendar life design of fatigue critical parts of fighter in the whole life cycle. Finally, the feasibility, universality and superiority of this method are illustrated by comparing with the traditional calendar life evaluation technology and an example of the calendar life design of the outer wing 2rd wall of a certain fighter.

参考文献

[1] 陈跃良, 陈亮, 卞贵学,等. 先进舰载战斗机腐蚀防护控制与日历寿命设计[J]. 航空学报, 2021, 42(8):525786.
CHEN Y L, CHEN L, BIAN G X, et al. Corro-sion protection control and calendar life design of advanced carrier-based aircraft[J]. Acta Aer-onautica et Astronautica Sinica 2021, 42(8): 525786 (in Chinese).
[2] 陈跃良, 段成美, 吕国志. 军用飞机日历寿命预测技术研究现状及关键技术问题[J]. 中国工程科学, 2002, 4(4):69-74.
CHEN Y L, DUAN C M, LV G Z. Current sta-tus and key technique of predictive technique for calendric life of military aircraft[J]. Engi-neering Science, 2002, 4(4):69-74(in Chinese).
[3] 陈跃良, 卞贵学, 张勇, 等.飞机结构电偶腐蚀数值模拟[M]. 北京: 国防工业出版社, 2020: 2-3.
CHEN Y L, BIAN G X, ZHANG Y, et al. Nu-merical simulation of galvanic corrosion in air-craft structures[M]. Beijing: National Defense Industry Press, 2020: 2-3 (in Chinese).
[4] 陈跃良, 金平, 林典雄, 等. 海军飞机结构腐蚀控制及强度评估[M]. 北京: 国防工业出版社, 2009: 1-13.
CHEN Y L, JIN P, LIN D X, et al. Corrosion control and strength evaluation of naval aircraft structure[M]. Beijing: National Defense Indus-try Press, 2009: 1-13(in Chinese).
[5] 陈跃良, 张勇. 军用飞机结构日历寿命相关问题的思考[J]. 航空工程进展, 2010, 1(4): 311-316.
CHEN Y L, ZHANG Y. Considerations on the calendar life of military aircraft structures[J]. Advances in Aeronautical Science and Engi-neering, 2010, 1(4): 311-316(in Chinese).
[6] 刘文珽 李玉海. 飞机结构日历寿命体系评定技术[M]. 北京: 航空工业出版社, 2004.
LIU W T, LI Y H. Evaluation technology of aircraft structure calendar life system[M]. Bei-jing: Aviation Industry Press, 2004 (in Chi-nese).
[7] 李玉海, 刘文珽, 杨旭. 军用飞机结构日历寿命体系评定应用范例[M]. 北京: 航空工业出版社, 2005.
LI Y H, LIU W T, YANG X. Application exam-ple of calendar life system evaluation of mili-tary aircraft structure[M]. Beijing: Aviation In-dustry Press, 2005 (in Chinese).
[8] 张福泽. 求飞机结构真实腐蚀容限的原理和方法[J]. 航空学报, 2021, 42(5): 524457.
ZHANG F Z. Principle and method of calculat-ing real corrosion tolerance value of aircraft structure[J]. Acta Aeronautica et Astronautica Sinica, 2021, 42(5): 524457 (in Chinese).
[9] 张福泽. 三维等损伤环境谱的编制原理和方法[J]. 航空学报, 2016, 37(2):381-389.
ZHANG F Z. Drawing up principle and method of 3D damage environment spectrum of metal-lic calendar life[J]. Acta Aeronautica et Astro-nautica Sinica, 2016, 37(2): 381-389 (in Chi-nese).
[10] 张福泽. 金属涂层的日历寿命计算公式和试验方法[J]. 航空学报, 2016, 37(2):390-396.
ZHANG F Z. Calculation formula and test method of calendar life of metallic coating[J]. Acta Aeronautica et Astronautica Sinica, 2016, 37(2): 390-396 (in Chinese).
[11] 张福泽. 金属材料日历寿命确定的分散系数和取值[J]. 航空学报, 2016, 37(2):397-403.
ZHANG F Z. Scatter factor and values of me-tallic calendar life[J]. Acta Aeronautica et As-tronautica Sinica, 2016, 37(2):397-403 (in Chinese).
[12] 张福泽. 求任意腐蚀损伤的T-H曲线[J]. 航空学报, 2000, 21(4):349-351.
ZHANG F Z. Method for deducing T-H curve of arbitrary corrosion damage[J]. Acta Aero-nautica et Astronautica Sinica, 2000, 21(4):349-351 (in Chinese).
[13] 赵海军, 郭泉, 金平. 加速预腐蚀与疲劳试验估算飞机结构日历寿命的新方法[J]. 腐蚀科学与防护技术, 2007, 19(3):229-232.
ZHAO H J, GUO Q, JIN P. A new estimating method of calendar life for aircraft structures using an accelerated pre corrosion and fatigue test[J]. Corrosion Science and Protection Tech-nology, 2007, 19(3): 229-232 (in Chinese).
[14] 张耀. 军用飞机疲劳损伤容限耐久性设计手册[M]. 北京: 中国航空研究院, 1994.
ZHANG Y. Military aircraft fatigue damage tolerance durability design manual[M]. Beijing: China Aviation Research Institute, 1994.
[15] Goranson U G. Elements of structural integrity assurance[J]. International Journal of Fatigue, 1994, 16(1):43-65.
[16] 刘文珽, 黄季墀, 刘小冬, 等. 军用飞机结构疲劳设计细节疲劳额定值方法指南[M]. 北京: 国防工业出版社, 2012: 21-23.
LIU W T, HUANG J C, LIU X D, et al. Mili-tary aircraft structural fatigue design detail fa-tigue rating methodological guide[M]. Beijing: National Defense Industry Press, 2012: 21-23 (in Chinese).
[17] 董彦民, 刘文珽, 杨超. 军用飞机结构耐久性设计的细节疲劳额定值方法[J]. 航空学报, 2010: 2357-2364.
DONG Y M, LIU W T, YANG C. Military air-craft durability design method based on detail fatigue rating[J]. Acta Aeronautica et Astro-nautica Sinica, 2010, 31(12): 2357-2364 (in Chinese).
[18] 陈跃良, 吴省均, 卞贵学, 等. 基于Gerber模型的DFR腐蚀折算系数及其试验测定[J]. 材料导报, 2019, 33(16):2793-2798.
CHEN Y L, WU X J, BIAN G X, et al. Theo-retical and experimental determination of DFR-corrosion-influence-factors based on Gerber model[J]. Materials Reports. 2019, 33(16): 2793-2798(in Chinese).
[19] 张建宇, 鲍蕊, 陈勃,等. 腐蚀环境下疲劳分析的DFR方法研究[J]. 北京航空航天大学学报, 2004, 30(6):547-550.
ZHANG J Y, BAO R, CHEN B, et al. Study on DFR method under corrosion environment for fatigue analysis[J]. Journal of Beijing Uni-versity of Aeronautics and Astronautics, 2004, 30(6):547-550 (in Chinese).
[20] 蒋祖国, 田丁栓, 周占廷. 飞机结构载荷/环境谱[M]. 电子工业出版社, 2012.58-59.
JIANG Z G, TIAN D S, ZHOU Z T. Aircraft structure load / environment spectrum[M]. Bei-jing: Publishing House of Electronics Industry, 2012: 58-59 (in Chinese).
[21] 郑晓玲. 民用飞机金属结构耐久性与损伤容限设计[M]. 上海: 上海交通大学出版社, 2013: 103-105.
ZHENG X L. Durability and damage tolerance design for metal structures of the civil air-craft[M]. Shanghai: Shanghai Jiao Tong Uni-versity Press, 2013: 103-105 (in Chinese).
[22] 薛景川, 郭定文, 邵闯. DFR、DCR和DSR疲劳损伤分析体系综论[J]. 结构强度研究, 2006(1):1-7.
XUE J C, GUO D W, SHAO C. The analysis system of DFR, DCR and DSR fatigue dam-age[J] Study of Structural Strength, 2006(1):1-7(in Chinese).
[23] 王荣. 金属材料的腐蚀疲劳[M]. 西安:西北工业大学出版社, 2001: 57-60.
WANG R. Corrosion fatigue of metal materi-als[M]. Xi`an: Northwest University of Tech-nology Press, 2001: 57-60(in Chinese).
[24] 张建宇, 刘爱民, 费斌军. 腐蚀环境下的随机耐久性分析方法[J]. 北京航空航天大学学报, 2000, 26(5):556-560.
ZHANG J Y, LIU A M, FEI B J. Stochastic crack growth approach under corrosion envi-ronment for durability analysis[J]. Journal of Beijing University of Aeronautics and Astro-nautics, 2000, 26(5):556-560(in Chinese).
[25] 赵天亮. E690钢在模拟海水中的腐蚀疲劳裂纹萌生行为及机理研究[D]. 北京科技大学, 2018.
ZHAO T L. Corrosion fatigue crack initiation behaviors and mechanisms of E690 steel in simulated seawater[D]. University of Science and Technology Beijing, 2018 (in Chinese).
[26] 隋福成, 刘文珽. 飞机等幅疲劳试验载荷谱编制技术研究[J]. 机械强度, 2008, 30(2):266-269.
SUI F C, LIU W T. Study on the technique of developing constant amplitude load spectrum for aircraft fatigue test[J]. Journal of Mechani-cal Strength. 2008, 30(2):266-269(in Chinese).
[27] 刘文珽, 王智, 隋福成. 单机寿命监控技术指南[M]. 北京: 国防工业出版社, 2010:78-84.
LIU W T, WANG Z, SUI F C. Technical guide for single aircraft life monitoring[M]. Beijing: National Defense Industry Press, 2010:78-84 (in Chinese).
[28] 吴富民. 结构疲劳强度[M]. 西安,西北工业大学出版社, 1985: 26-27.
Wu F M. Structural fatigue strength[M]. Xi`an: Northwestern Polytechnical University Press, 1985: 26-27 (in Chinese).
[29] 陈群志, 房振乾. 飞机结构日历寿命及腐蚀防护研究应关注的问题[J]. 装备环境工程, 2012, 9(6):72-77.
CHEN Q Z, FANG Z Q. Consideration on some calendar life and corrosion protection questions of aircraft structures[J]. Equipment Environment Engineering, 2012, 9(6):72-77(in Chinese).
[30] 鲍蕊, 张建宇, 郑晓玲,等. DFR腐蚀影响系数及其试验测定[J]. 北京航空航天大学学报, 2006, 32(6):639-644.
BAO R, ZHANG J Y, ZHENG X L, et al. The-oretical and experimental determination of DFR-corrosion-influence-factors[J]. Journal of Beijing University of Aeronautics and Astro-nautics, 2006, 32(6):639-644 (in Chinese).
文章导航

/