A formulation considering the shape-preserving design of components for the integrated layout and topology optimization design of a multi-component structural system is proposed. Based on the conventional integrated layout and topology optimization design of a multi-component structural system, the static strain energy of the movable component is defined to illustrate and measure its elastic deformation. To suppress the warping deformation of load-carrying components in the design of multi-component structural systems, the proposed static strain energy of the movable component is treated as a design constraint of the optimization model, also called shape-preserving design constraint of the movable component. The analytical design sensitivity of the shape-preserving design constraint of components to the topological design variable and the component layout design variable is given, the wane and wax relationship between the shape-preserving design constraint of the movable component and the global stiffness discussed, the influence of the shape-preserving design constraint of the movable component on its supporting structure studied, and the centroid position constraint of the structural system is introduced into the optimization design of the multi-component structural system considering component shape-preserving design constraints. By conducting numerical examples, we achieve the design results taking the shape-preserving design constraint of movable components, material usage fractions and centroid position constraint into account. The design results show that the proposed shape-preserving design constraint of movable components is effective in suppressing the elastic deformation of load-carrying components for the integrated layout and topology optimization design of multi-component structural systems. The desired shape-preserving design of movable components can be obtained using the proposed formulation.
GUO Wenjie
,
ZHU Jihong
,
LUO Lilong
,
CHANG Liang
. Integrated layout and topology optimization of multi-component structural systems considering component shape-preserving design constraints[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2022
, 43(5)
: 225225
-225225
.
DOI: 10.7527/S1000-6893.2021.25225
[1] ZHU J H, ZHANG W H, XIA L. Topology optimization in aircraft and aerospace structures design[J]. Archives of Computational Methods in Engineering, 2016, 23(4):595-622.
[2] ZHU J H, GUO W J, ZHANG W H, et al. Integrated layout and topology optimization design of multi-frame and multi-component fuselage structure systems[J]. Structural and Multidisciplinary Optimization, 2017, 56(1):21-45.
[3] CHICKERMANE H, GEA H C. Design of multi-component structural systems for optimal layout topology and joint locations[J]. Engineering with Computers, 1997, 13(4):235-243.
[4] LI Q, STEVEN G P, XIE Y M. Evolutionary structural optimization for connection topology design of multi-component systems[J]. Engineering Computations, 2001, 18(3/4):460-479.
[5] MA Z D, KIKUCHI N, PIERRE C, et al. Multidomain topology optimization for structural and material designs[J]. Journal of Applied Mechanics, 2006, 73(4):565-573.
[6] ZHU J H, ZHANG W H, BECKERS P. Integrated layout design of multi-component system[J]. International Journal for Numerical Methods in Engineering, 2009, 78(6):631-651.
[7] ZHANG W H, ZHANG Q. Finite-circle method for component approximation and packing design optimization[J]. Engineering Optimization, 2009, 41(10):971-987.
[8] ZHU J H, GAO H H, ZHANG W H, et al. A Multi-point constraints based integrated layout and topology optimization design of multi-component systems[J]. Structural and Multidisciplinary Optimization, 2015, 51(2):397-407.
[9] KANG Z, WANG Y Q. Integrated topology optimization with embedded movable holes based on combined description by material density and level sets[J]. Computer Methods in Applied Mechanics and Engineering, 2013, 255:1-13.
[10] XIA Q, WANG M Y, SHI T L. A level set method for shape and topology optimization of both structure and support of continuum structures[J]. Computer Methods in Applied Mechanics and Engineering, 2014, 272:340-353.
[11] WANG Y Q, LUO Z, ZHANG X P, et al. Topological design of compliant smart structures with embedded movable actuators[J]. Smart Materials and Structures, 2014, 23(4):045024.
[12] KANG Z, WANG Y G, WANG Y Q. Structural topology optimization with minimum distance control of multiphase embedded components by level set method[J]. Computer Methods in Applied Mechanics and Engineering, 2016, 306:299-318.
[13] JAYSWAL A, CHOUDHURY S. Convergence of exponential penalty function method for multiobjective fractional programming problems[J]. Ain Shams Engineering Journal, 2014, 5(4):1371-1376.
[14] YU C J, TEO K L, BAI Y Q. An exact penalty function method for nonlinear mixed discrete programming problems[J]. Optimization Letters, 2013, 7(1):23-38.
[15] GAO H H, ZHU J H, ZHANG W H, et al. An improved adaptive constraint aggregation for integrated layout and topology optimization[J]. Computer Methods in Applied Mechanics and Engineering, 2015, 289:387-408.
[16] MAUTE K, ALLEN M. Conceptual design of aeroelastic structures by topology optimization[J]. Structural and Multidisciplinary Optimization, 2004, 27(1-2):27-42.
[17] LI Q, STEVEN G P, XIE Y M. Displacement minimization of thermoelastic structures by evolutionary thickness design[J]. Computer Methods in Applied Mechanics and Engineering, 1999, 179(3-4):361-378.
[18] HUANG X, XIE Y M. Evolutionary topology optimization of continuum structures with an additional displacement constraint[J]. Structural and Multidisciplinary Optimization, 2009, 40(1-6):409-416.
[19] QIAO H T, LIU S T. Topology optimization by minimizing the geometric average displacement[J]. Engineering Optimization, 2013, 45(1):1-18.
[20] SIGMUND O. On the design of compliant mechanisms using topology optimization[J]. Mechanics of Structures and Machines, 1997, 25(4):493-524.
[21] ZUO Z H, XIE Y M. Evolutionary topology optimization of continuum structures with a global displacement control[J]. Computer-Aided Design, 2014, 56:58-67.
[22] ZHU J H, LI Y, ZHANG W H, et al. Shape preserving design with structural topology optimization[J]. Structural and Multidisciplinary Optimization, 2016, 53(4):893-906.
[23] CASTRO M S, SILVA O M, LENZI A, et al. Shape preserving design of vibrating structures using topology optimization[J]. Structural and Multidisciplinary Optimization, 2018, 58(3):1109-1119.
[24] LI Y, ZHU J H, ZHANG W H, et al. Structural topology optimization for directional deformation behavior design with the orthotropic artificial weak element method[J]. Structural and Multidisciplinary Optimization, 2018, 57(3):1251-1266.
[25] LI Y, ZHU J H, WANG F W, et al. Shape preserving design of geometrically nonlinear structures using topology optimization[J]. Structural and Multidisciplinary Optimization, 2019, 59(4):1033-1051.
[26] ZHANG W H, ZHU J H. A new finite-circle family method for optimal multi-component packing design[C]//Seven World Congress on Computational Mechanics (WCCM VII), 2006.
[27] ZHU J H, ZHANG W H, BECKERS P. Integrated layout design of multi-component system[J]. International Journal for Numerical Methods in Engineering, 2009, 78(6):631-651.
[28] 张卫红, 郭文杰, 朱继宏. 部件级多组件结构系统的整体式拓扑布局优化[J]. 航空学报, 2015, 36(8):2662-2669. ZHANG W H, GUO W J, ZHU J H. Integrated layout and topology optimization design of multi-component systems with assembly units[J]. Acta Aeronautica et Astronautica Sinica, 2015, 36(8):2662-2669(in Chinese).