Fluid Mechanics and Flight Mechanics

Numerical Study on Tip Clearance Flow Structure of an Axial Flow Compressor Rotor

  • ZHANG Chenkai ,
  • HU Jun ,
  • WANG Zhiqiang ,
  • GAO Xiang
Expand
  • College of Energy & Power Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

Received date: 2013-06-21

  Revised date: 2013-09-13

  Online published: 2013-09-15

Supported by

Research Fund for the Doctoral Program of Higher Education of China (20123218120009); Funding of Jiangsu Innovation Program for Graduate Education (CXZZ11_0224)

Abstract

This paper presents steady numerical study on a subsonic rotor, to further the knowledge of tip leakage flow/vortex flow structure in the tip clearance of an axial flow compressor rotor. The rotor and its related low-speed large-scale repeating-stage axial compressor are used for the low-speed model testing of a modern high-pressure compressor. The results are first compared with available experimental data to validate the numerical method. Then complex endwall flow structure and flow loss mechanism at the design operation points are studied. Finally, variations of the axial compressor rotor endwall flow structure among no tip clearance and different clearances are investigated. Also comparisons are made for tip leakage vortex structure, the interface of leakage flow and main flow, endwall blockage and loss between the design and near-stall operation points. The results show that flow spilled from the leading edge of the tip clearance will entrain into the tip leakage vortex below 62.5% clearance height, while it doesn't occur for higher positions. The effects of the tip leakage vortex on the flow decrease at higher positions, where secondary leakage flow appears more common and occupies a broader chordwise extent simultaneously. Although tip leakage vortex will expand and mix strongly with the main flow as it propagates downstream, which leads to the rapid reduction of the normalized streamwise vorticity, the value of the normalized helicity shows that the concentrated vortex feature can still be maintained.

Cite this article

ZHANG Chenkai , HU Jun , WANG Zhiqiang , GAO Xiang . Numerical Study on Tip Clearance Flow Structure of an Axial Flow Compressor Rotor[J]. ACTA AERONAUTICAET ASTRONAUTICA SINICA, 2014 , 35(5) : 1236 -1245 . DOI: 10.7527/S1000-6893.2013.0387

References

[1] Wisler D C. Loss reduction in axial-flow compressor through low-speed model testing[J]. Journal of Engineering for Gas Turbines and Power, 1985, 107(2): 354-363.

[2] Day I J. Stall inception in axial flow compressors[J]. Journal of Turbomachinery, 1993, 115(1): 1-9.

[3] Camp T R, Day I J. A study of spike and modal stall phenomena in a low-speed axial compressor[J]. Journal of Turbomachinery, 1998, 120(3): 393-401.

[4] Rains D A. Tip clearance flows in axial compressors and pumps. Pasadena: California Institute of Technology, 1954.

[5] Lakshminarayana B. Methods of predicting the tip clearance effects in axial flow turbomachinery[J]. Journal of Basic Engineering, 1970, 92(3): 467-482.

[6] Inoue M, Kuroumaru M, Fukuhara M. Behavior of tip leakage flow behind an axial flow compressor rotor[J]. Journal of Engineering for Gas Turbines and Power, 1986, 108(1): 7-13.

[7] Inoue M, Kuroumaru M. Structure of tip clearance flow in an isolated axial compressor rotor[J]. Journal of Turbomachinery, 1989, 111(3): 250-256.

[8] Furukawa M, Saiki K, Nagayoshi K, et al. Effects of stream surface inclination on tip leakage flow fields in compressor rotor[J]. Journal of Turbomachinery, 1998, 120(4): 683-694.

[9] Furukawa M, Inoue M, Saiki K, et al. The role of tip leakage vortex breakdown in compressor rotor aerodynamics[J]. Journal of Turbomachinery, 1999, 121(3): 469-480.

[10] Wu Y H, Chu W L. Behavior of tip-leakage flow in an axial flow compressor rotor[J]. Proceedings of the Institution of Mechanical Engineers, Part A: Journal of Power and Energy, 2007, 221(1): 99-110.

[11] Deng X Y. Numerical investigation on tip clearance flow in compressor. Beijing: Institute of Engineering Thermophysics, Chinese Academy of Sciences, 2006.(in Chinese) 邓向阳. 压气机叶顶间隙流的数值模拟研究. 北京: 中国科学院工程热物理研究所, 2006.

[12] Yu X J, Liu B J, Jiang H K. Characteristics of the tip leakage vortex in a low-speed axial compressor[J]. AIAA Journal, 2007, 45(4): 870-878.

[13] Yamada K, Furukawa M, Nakano T, et al. Unsteady three-dimensional flow phenomena due to breakdown of tip leakage vortex in a transonic axial compressor rotor, ASME Paper, GT-2004-53745. New York: ASME, 2004.

[14] Du J. Investigation on the unsteady mechanism of tip leakage flow in transonic compressor/fan rotors. Beijing: Institute of Engineering Thermophysics, Chinese Academy of Sciences, 2010.(in Chinese) 杜娟. 跨音压气机/风扇转子叶顶泄漏流动的非定常机制研究. 北京: 中国科学院工程热物理研究所, 2010.

[15] Hah C, Rabe D C, Wadia A R. Role of tip-leakage vortices and passage shock in stall inception in a swept transonic compressor rotor, ASME Paper, GT-2004-53867. New York: ASME, 2004.

[16] Wang Z Q, Hu J, Wang Y F, et al. Aerodynamic design of low-speed model compressor for low-speed model testing[J]. Acta Aeronautica et Astronautica Sinica, 2010, 31(4): 715-723. (in Chinese) 王志强, 胡骏, 王英锋, 等. 用于低速模拟试验的低速模型压气机气动设计[J]. 航空学报, 2010, 31(4): 715-723.

[17] Vo H D, Tan C S, Greitzer E M. Criteria for spike initiated rotating stall[J]. Journal of Turbomachinery, 2008, 130(1): 011023.

Outlines

/