AutoScan系列复杂零件自动化三维测量装备开发与应用
李中伟1, 张攀1, 钟凯1, 李文龙2
1. 华中科技大学 材料科学与工程学院 材料成形与模具技术国家重点实验室, 武汉 430074;
2. 华中科技大学 机械科学与工程学院 数字制造装备与技术国家重点实验室, 武汉 430074
LI Zhongwei1, ZHANG Pan1, ZHONG Kai1, LI Wenlong2
1. State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China;
2. State Key Laboratory of Digital Manufacturing Equipment and Technology, School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
关键词: 自动化三维测量, 测量视点规划, 系统参数自标定, 多视测量数据拼接, 点云背景噪声去除, 精度检测
Abstract: Automated 3D measurement can realize precision inspection of complex parts and provide basic data for subsequent process optimization. It is a key technology to ensure the forming accuracy of complex parts in the aerospace field. However, it encounters four challenges in application:viewpoint planning of automated 3D measurement is still based on manual teaching, leading to inefficiency and poor performance; harsh environment of industrial sites such as the forging site can easily cause drift of the pre-calibration parameters of the system, and the measurement accuracy cannot be guaranteed; registration of multi-view measurement data still mainly adopts the method of marked points registration, which is complicated and has great limitations in application; affected by tooling and fixtures during online automated measurement, there is a large amount of background noise in the measurement point cloud, which affects the accuracy and stability of automated data processing. To overcome these problems, this paper introduces the key technologies such as automated measurement viewpoint planning based on binocular measuring equipment, self-calibration of system parameters based on coupled focal length ratio constraints, measurement data registration of multi-view based on global optimization, and background noise removal of point cloud based on adaptive threshold Iterative Closest Point (ICP). A series of automated 3D measurement equipment is developed, including PowerVirtualPlan viewpoint planning software, PowerScan 3D measurement software, and iPoint3D data processing software. Application of automated 3D measurement equipment in aerospace and other fields are also presented.
Key words: automated three-dimensional measurement, measurement viewpoint planning, self-calibration of system parameter, multi-view measurement data registration, removal of background noise of point cloud, precision measurement