异型气膜孔对镍基单晶合金蠕变性能的影响

  • 赵世成 ,
  • 江荣 ,
  • 龚浩翔 ,
  • 张禄 ,
  • 卢绪平 ,
  • 查海勇 ,
  • 宋迎东
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  • 1. 南京航空航天大学
    2. 中国航发四川燃气涡轮研究院

收稿日期: 2023-10-18

  修回日期: 2024-01-06

  网络出版日期: 2024-01-11

基金资助

航空发动机及燃气轮机基础科学中心重大项目;江苏省优秀青年基金

Effect of film cooling holes on creep properties of a nickel-based single crystal superalloy

  • ZHAO Shi-Cheng ,
  • JIANG Rong ,
  • GONG Hao-Xiang ,
  • ZHANG Lu ,
  • LU Xu-Ping ,
  • CHA Hai-Yong ,
  • SONG Ying-Dong
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Received date: 2023-10-18

  Revised date: 2024-01-06

  Online published: 2024-01-11

Supported by

Science Center for Gas Turbine Project;The Natural Science Foundation of Jiangsu Province

摘要

为满足航空发动机涡轮进口温度不断提升的要求,通常采用气膜冷却技术来有效降低叶片壁面温度。然而气膜孔的存在破坏了叶片结构的几何完整性,在离心载荷与热载荷的影响下易发生蠕变断裂。因此开展气膜孔对镍基单晶叶片蠕变性能的研究具有重要意义。在本文中,通过开展1000℃/300Mpa下圆柱型、簸箕型和燕尾型三种气膜孔试验件的蠕变实验和有限元仿真,结合微观表征手段研究了气膜孔孔型对DD6单晶高温合金蠕变损伤的影响机理。结果表明:圆柱孔和簸箕孔的平均蠕变寿命相似,较燕尾孔分别提升了17.4%和15.8%。从断口分析可知,含孔板件的蠕变断裂是由于孔边应力集中引起,裂纹主要萌生于孔边位置。结合SEM、EBSD和有限元仿真表明,塑性变形区与仿真高应力区相对应,且γ'相筏化形貌与应力分布有关,同时应力越高的地方氧化越显著;通过EDS对氧化物分析表明氧化物主要分为三层:外层为NiO和CoO,中间层为Cr,Ni和Ta的混合物,内层为Al2O3。氧化层附近存在γ'相溶解,孔边的塑性变形与γ'相溶解促进了再结晶的形成。

本文引用格式

赵世成 , 江荣 , 龚浩翔 , 张禄 , 卢绪平 , 查海勇 , 宋迎东 . 异型气膜孔对镍基单晶合金蠕变性能的影响[J]. 航空学报, 0 : 0 -0 . DOI: 10.7527/S1000-6893.2023.29737

Abstract

In order to meet the increase of the turbine inlet temperature of advanced aeroengines, film cooling is used to re-duce the blade temperature. However, the geometrical integrity of the blade structure is destroyed by the film cool-ing holes, which makes the turbine blade more susceptible to creep damage around the film cooling holes under the influence of centrifugal and thermal stresses. Therefore, it is important to understand the creep performance of nickel-based single crystal superalloys with film cooling holes. In this paper, the creep damage mechanism of DD6 single crystal superalloy with the cylindrical, dustpan and dovetail film cooling holes were studied through the creep experiment and finite element simulation at 1000℃/300MPa, and the detailed microscopic characterizations were conducted. The results show that the average creep lives of cylindrical and dustpan holes are similar to each other, and are increased by 17.4% and 15.8% respectively compared with the dovetail hole. Based on the fracture analy-sis, stress concentration and oxidation around the hole edge led to cracking first. Combined with SEM, EBSD and finite element simulation, the plastic deformation zone obtained by EBSD corresponds to the high stress region obtained by finite element analysis, and the γ' phase rafting morphology and the oxidation is related to the stress distribution. EDS analysis indicates that oxides can be divided into three layers, i.e. the outer layer is mainly NiO and CoO, the middle layer is mainly a mixture of Cr,Ni and Ta oxides, and the inner layer is Al2O3. The γ' phase rafting occurs adjacent to the oxide layer, and the plastic deformation and γ' phase rafting around the hole edge facilitate recrystallization formation.

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