With the ever-progressing equipment standardization and modularization level, the proportion of common spare type and number is increasing. In order to further improve spares support capability, a common spare utilization rate and fill rate model is established. On this basis, a common spare configuration optimization with the constraint of fill rate index is proposed. Case studies show that with the increase of the number of spares, the fill rate of spares will also increase, while the utilization rate of spares will decrease. It is difficult to achieve high results for both fill rate and utilization rate of spares, and to some degree, there is mutual restriction between the two indexes. It is necessary to weigh between spares fill rate and utilization rate according to actual needs so as to identify the primary optimization indexes, and to improve the efficiency of spares. The research results provide support for developing equipment spares requirement demonstration and spare support program.
[1] SHUN T K, SENGUPTA S. An approach to evaluate the profitability of component commonality[J]. Journal of Mechanical Design, 2017, 139(7):074501.
[2] 刘峥, 周敏, 赵袁军, 等. 大规模定制背景下可控提前期通用件安全库存优化算法[J]. 数学的实践与认识, 2015, 45(24):61-70. LIU Z, ZHOU M, ZHAO Y J, et al. Common commonality safety stock algorithm based on controllable lead time under mass customization[J]. Mathematics in Practice and Theory, 2015, 45(24):61-70(in Chinese).
[3] 费广玉. 基于训练任务的舰船随舰备件配置方案与优化研究[D].武汉:海军工程大学,2013:34-41. FEI G Y. Research on the configuration and optimization scheme of spares on warship based on the training mission[D]. Wuhan:Naval University of Engineering, 2013:34-41(in Chinese).
[4] 中国人民解放军总装备部. 备件供应规划要求:GJB 4355-2002[S]. 北京:国防工业出版社, 2003:21-22. The PLA General Armament Department. Spares provisioning requirements:GJB 4355-2002[S]. Beijing:National Defense Industry Press, 2003:21-22(in Chinese).
[5] 张志华, 应新雅, 费广玉. 串联系统备件满足率分配及配置优化[J]. 系统工程理论与实践, 2015, 35(11):2987-2992. ZHANG Z H, YING X Y, FEI G Y. Series system spares fill rate allocation and optimization[J]. Systems Engineering-Theory & Practice, 2015, 35(11):2987-2992(in Chinese).
[6] 阮旻智, 李庆民, 彭英武, 等. 任意结构系统的备件满足率模型及优化方法[J]. 系统工程与电子技术, 2011, 33(8):1799-1803. RUAN M Z, LI Q M, PENG Y W, et al. Model of spare part fill rate for systems of various structures and optimization method[J]. Systems Engineering and Electronics, 2011, 33(8):1799-1803(in Chinese).
[7] 金正, 张志华, 应新雅. 舰船装备限寿备件满足率评估模型[J]. 指挥控制与仿真, 2015, 37(2):130-133. JIN Z, ZHANG Z H, YING X Y. Evaluation and model of ship life limited items sufficiency[J]. Command Control & Simulation, 2015, 37(2):130-133(in Chinese).
[8] RODRIGUES L R, YONEYAMA T. A spare parts inventory control model based on prognostics and health monitoring data under a fill rate constraint[J]. Computers & Industrial Engineering, 2020, 148:106724.
[9] TOPAN E, VAN DER HEIJDEN M C. Operational level planning of a multi-item two-echelon spare parts inventory system with reactive and proactive interventions[J]. European Journal of Operational Research, 2020, 284(1):164-175.
[10] LAMGHARI-IDRISSI D, BASTEN R, VAN HOUTUM G J. Spare parts inventory control under a fixed-term contract with a long-down constraint[J]. International Journal of Production Economics, 2020, 219:123-137.
[11] 中国人民解放军总装备部. 装备可靠性维修性保障性要求论证:GJB 1909A-2009[S]. 北京:国防工业出版社, 2009:46-51. The PLA General Armament Department. Demonstration of reliability, maintain ability and supportability requirements for marteriel:GJB 1909A-2009[S]. Beijing:National Defense Industry Press, 2009:46-51(in Chinese).
[12] 应新雅, 张志华, 金正. 系统备件利用率及备件配置方案优化[J]. 指挥控制与仿真, 2015, 37(2):134-138. YING X Y, ZHANG Z H, JIN Z. System of spare parts utilization rate and configuration optimization scheme of spare parts[J]. Command Control & Simulation, 2015, 37(2):134-138(in Chinese).
[13] 李华, 李庆民, 罗祎. 备件保障概率与备件利用率的关系研究[J]. 水雷战与舰船防护, 2016, 24(2):9-12. LI H, LI Q M, LUO Y. Research on relationship between probability of spare sufficiency and utilization ratio of spare parts[J]. Mine Warfare & Ship Self-Defence, 2016, 24(2):9-12(in Chinese).
[14] MA S H, WANG W, LIU L M. Commonality and postponement in multistage assembly systems[J]. European Journal of Operational Research, 2002, 142(3):523-538.
[15] 徐立, 阮旻智, 李华, 等. 威布尔型通用件配置方案评估及优化[J]. 航空学报, 2021, 42(9):224655. XU L, RUAN M Z, LI H, et al. Evaluation and optimization of Weibull component commonality con-figuration project[J]. Acta Aeronautica et Astronautica Sinica, 2021, 42(9):224655(in Chinese).
[16] TURRINI L, MEISSNER J. Spare parts inventory management:New evidence from distribution fitting[J]. European Journal of Operational Research, 2019, 273(1):118-130.
[17] BOUTSELIS P, MCNAUGHT K. Using Bayesian Networks to forecast spares demand from equipment failures in a changing service logistics context[J]. International Journal of Production Economics, 2019, 209:325-333.
[18] ZHU S, VAN JAARSVELD W, DEKKER R. Spare parts inventory control based on maintenance planning[J]. Reliability Engineering & System Safety, 2020, 193:106600.
[19] SHERBROOKE C C. 装备备件最优库存建模——多级技术[M]. 2版. 贺步杰,译.北京:电子工业出版社, 2008:23-27. SHERBROOKE C C. Optimal inventory modeling of systems multi-echelons[M]. 2nd ed. HE B J, translated. Beijing:Publishing House of Electronics Industry, 2008:23-27(in Chinese).
[20] LAU H C, SONG H W, SEE C T, et al. Evaluation of time-varying availability in multi-echelon spare parts systems with passivation[J]. European Journal of Operational Research, 2006, 170(1):91-105.
[21] 阮旻智, 李庆民, 黄傲林, 等. 有限维修渠道约束下多级维修供应系统库存控制[J]. 航空学报, 2012, 33(11):2018-2027. RUAN M Z, LI Q M, HUANG A L, et al. Inventory control of multi-echelon maintenance supply system under finite repair channel constraint[J]. Acta Aeronautica et Astronautica Sinica, 2012, 33(11):2018-2027(in Chinese).
[22] RUAN M Z, LI H, FU J. System optimization-oriented spare parts dynamic configuration model for multi-echelon multi-indenture system[J]. Journal of Systems Engineering and Electronics, 2017, 28(5):923-933.