Abstract: The study was to explore an effective method to improve the stall margin of a transonic compressor at different operating speeds. The slot casing treatment and tip injection is coupled to enhance compressor stability. The effects of slots’ number, length, width and the circumferential width of injectors on the compressor
performance were studied parametrically. Mechanism of stability enhancement was revealed using unsteady numerical simulations. The results show that the stall margin increases by 9.31%, 8.26% and 8.68% at 100%, 80% and 60% speed respectively, and the compressor efficiency at the design point is decreased by 0.77%, 0.23% and 0.41% correspondingly. The slots’ number, length and width have great effects on the stall margin and efficiency of the compressor, while the circumferential width of the nozzle has little effect on the compressor performance. A flow cycle composing of suction and injection is formed in the coupled casing treatment. The increase of coupling strength is beneficial to the improvement of stall margin, and detrimental to the compressor efficiency. The coupling casing treatment lead to the increase of the blade tip loading, but it can reduce the tip leakage intensity, and eliminates the tip blockage caused by tip leakage vortex, which is the main reason for the improvement of compressor stall margin. The coupling casing treatment has the potential to enhance effectively the compressor stability at different speeds.
[1] Pan T, Li Q, Yuan W, Lu H. Effects of axisymmetric arc-shaped slot casing treatment on partial surge initiated instability in a transonic axial flow[J]. Aerospace Science and Technology, 2017, 69:257-268.
[2] Zhu Zhenkun, Yuan Wei, Li Qiushi, Li Zhiping. A Study on the Performance Prediction Model for Partial Casing Treatments[R]. Proceedings Of the 4th International Conference on Mechatronics, Materials, Chemistry and Computer Engineering, 2015, 39:2200-2207,2015.
[3] Alone DB, Kumar SS, Shobhavathy MT, et al. Experimental assessment on effect of lower porosities of bend skewed casing treatment on the performance of high speed compressor stage with tip critical rotor characteristics[J]. Aerospace Science and Technology, 2017, 60: 193-202.
[4] Hah C. The inner workings of axial casing grooves in a one and a half stage axial compressor with a large rotor tip gap: Changes in stall margin and efficiency[J]. Journal of Turbomachinery, 2019, 141 (1):1-16.
[5] 李继超, 刘乐, 杜娟, 王偲臣, 林峰. 低速轴流压气机周向单槽机匣处理扩稳实验研究[J]. 航空学报, 2015,36(05):1422-1431.
[6] Song Weimin, Zhang Yufei, Chen Haixin. Design and optimization of multiple circumferential casing grooves distribution considering sweep and lean variations on the blade tip[J]. Energies, 2018, 11 (9):2401-1:2401-25.
[7] Suder KL, Hathaway MD, Thorp SA, Strazisar AJ, Bright MB. Compressor Stability Enhancement Using Discrete Tip Injection[R]. ASME Paper, 2000-GT-0650,2000.
[8] Strazisar AJ, Bright MM, Thorp S, Culley DE, Suder KL. Compressor Stall Control Through Endwall Recirculation[R]. ASME Paper, GT 2004-54295,2004.
[9] 李继超, 林峰, 刘乐, 童志庭, 聂超群. 跨音轴流压气机自循环喷气扩稳试验研究[J]. 机械工程学报,2014,50(08):135-143.
[10] Xu Ruize, Sun Dakun, Dong Xu, Li Fanyu, Sun Xiaofeng, Li Jia. Application of Stall Warning Approach with Stall Precursor-Suppressed Casing Treatment on a Two-Stage Compressor[J]. Journal Of Thermal Science, 2019, 28 (5):862-874.
[11] 孙晓峰, 孙大坤. 失速先兆抑制型机匣处理研究进展[J]. 航空学报, 2015,36(08):2529-2543.
[12] Zhang Haideng, Wu Yun, Li Yinghong, Yu Xianjun, Liu Baojie. Control of compressor tip leakage flow using plasma actuation[J]. Aerospace Science And Technology, 2019, 86:244-255.
[13] Wilke I, Kau H-P, Brignole G. Numerically Aided Design of a High-efficient Casing Treatment for a Transonic Compressor[R]. ASME Paper, GT2005-68993,2005.
[14] Matthias R, Martin L, Konrad V, Ronald M. Experimental and Numerical Investigation of a Circumferential Groove Casing Treatment in a Low Speed Axial Research Compressor at Different Tip Clearances[R]. ASME Paper, GT2017-6305,2017,
[15] Arshad Ali, Li Qiushi, Li Simin, Pan Tianyu. Effects of Inlet Radial Distortion on the Type of Stall Precursor in Low-Speed Axial Compressor[J]. Proceedings Of the Institution Of Mechanical Engineers Part G-Journal Of Aerospace Engineering, 2018, 232 (1):55-67.
[16] 熊珊, 孙大坤, 所秋玲, 陈俊, 孙晓峰. 进气畸变条件下新型机匣处理扩稳效果实验研究[J]. 航空学报, 2013,34(12):2692-2700.
[17] Donadl C, Urasek George W, Lewis Royce D. Moore. Effect of casing treatment On performance of an inlet stage For a transonic multistage compressor[R]. NASA,TM X-3347 ,1976.
[18] Wilke I, Kau H.P. A numerical investigation of the flow mechanisms in a hpc front Stage with axial slots[R]. GT-2003-38481
[19] Goinis G, Christian V, Marcel A. Automated optimization of an axial-slot type casing treatment for a transonic compressor. ASME Paper, GT2013-94765,2013.
[20] 屠宝锋, 胡骏, 王永明. 机匣处理的非定常数值分析[J]. 航空动力学报, 2007,22(9):1475-1480.
[21] Suder KL, Hathaway MD, Thorp SA, Strazisar AJ, Bright MB. Compressor Stability Enhancement Using Discrete Tip Injection. ASME Paper, 2000-GT-0650,2000.
[22] Nie Chaoqun, Tong Zhiting, Geng Shaojuan, Zhu Junqiang. Experimental Investigations of Micro Air Injection to Control Rotating Stall[J]. Journal of Thermal Science,2007(01):1-6.
[23] 王维, 楚武利, 张皓光. 叶顶喷气对高负荷轴流压气机性能的非定常影响机理[J]. 推进技术,2014,35(07):905-913.
[24] Reid MRD. Design and Overall Performance of Four Highly-Loaded, High-Speed Inlet Stages for an Advanced, High-Pressure-Ratio Core Compressor[R]. NASA-TP-1337, 1978.
[25] 王维, 楚武利, 张皓光. 高负荷两级轴流压气机耦合型机匣处理的设计研究[J]. 推进技术,2017,38(10): 2365-2373.
[26] Zhang Haideng, Wu Yun, Li Yinghong, Yu Xianjun, Liu Baojie. Control of compressor tip leakage flow using plasma actuation[J]. Aerospace Science And Technology, 2019, 86:244-255.
[27] 王维, 楚武利, 张皓光. 基于试验设计的高负荷轴流压气机叶顶喷气参数化研究[J]. 推进技术,2014,35(02):178-186.
[28] 何成, 王如根, 胡加国, 李坤, 宋昊林. 不同转速下叶尖间隙流对跨声速压气机失速的影响[J]. 推进技术, 2016, (9):1657-1663.
[29] Wang Wei, Chu Wuli, Zhang Haoguang. The effect of injector size on compressor performance in a transonic axial compressor with discrete tip injection. 2014, 228(7)
[30] Kenneth L, Suder, Mark L. Celestina. Experiment and Computational Investigation of the Tip Clearance Flow in a Transonic Axial Compressor Rotor[R]. NASA TM-106711, 1994