材料工程与机械制造

内螺纹低频振动冷挤压试验研究

  • 梁瑜轩 ,
  • 黎向锋 ,
  • 左敦稳 ,
  • 黄小龙 ,
  • 缪宏
展开
  • 南京航空航天大学 机电学院, 江苏 南京 210016
梁瑜轩,男,硕士研究生。主要研究方向:内螺纹低频振动冷挤压加工工艺。Tel:025-84892804,E-mail:saipiner@163.com;黎向锋,女,博士,教授,硕士生导师。主要研究方向:抗疲劳制造。Tel:025-84892804,E-mail:fxli@nuaa.edu.cn

收稿日期: 2012-02-29

  修回日期: 2012-03-19

  网络出版日期: 2012-05-03

基金资助

空装"十一五"预研项目

Experimental Research on Internal Thread Formation by Cold Extrusion Based on Low Frequency Vibration

  • LIANG Yuxuan ,
  • LI Xiangfeng ,
  • ZUO Dunwen ,
  • HUANG Xiaolong ,
  • MIAO Hong
Expand
  • College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China

Received date: 2012-02-29

  Revised date: 2012-03-19

  Online published: 2012-05-03

Supported by

Air Force Equipment Eleventh Five-Year Plan Pre-research Project

摘要

内螺纹低频振动冷挤压加工是通过挤压丝锥棱齿的振动挤压,将传统内螺纹冷挤压加工中的干摩擦状态转变为更有利的边界摩擦状态,从而改善传统内螺纹冷挤压加工过程中冷却润滑液不易进入挤压区的严重缺陷。通过试验可知:随着激振频率的不断增大,挤压扭矩呈不断增大趋势;随着激振力的不断增大,挤压扭矩呈现为先减小后增大的趋势;随着激振力臂长度的不断增大,挤压扭矩总体呈不断增大的趋势。在其他工艺参数相同条件下,低频振动冷挤压可以进一步提高传统内螺纹的牙高率和改善牙顶处凹陷的缺陷,从而提高冷挤压内螺纹的抗疲劳强度及获得更好的表面形貌。

本文引用格式

梁瑜轩 , 黎向锋 , 左敦稳 , 黄小龙 , 缪宏 . 内螺纹低频振动冷挤压试验研究[J]. 航空学报, 2013 , 34(2) : 442 -450 . DOI: 10.7527/S1000-6893.2013.0051

Abstract

Internal thread formation by cold extrusion based on low-frequency vibration can realize vibration extrusion by extruding tap. It can turn the process of dry friction into a more favorable state of boundary friction. Therefore it can overcome the defect of traditional cold extrusion that the coolant cannot easily enter the extrusion zone. The experimental study shows that: as the exciting frequency increases, so does the extrusion torque; as the exciting force increases, the extrusion torque decreases first, and then increases; as the exciting arm length increases, the extrusion torque also increases. Under the same conditions of the process parameters, the internal thread formation by cold extrusion based on low-frequency vibration exhibits a higher rate of thread teeth height and fewer defects of the teeth top than traditional methods, and the method can improve the fatigue strength and surface morphology of the thread so formed.

参考文献

[1] Wan M. Principle & technology of anti-fatigue manufacture. Nanjing: Jiangsu Science and Technology Press, 1999: 230-234. (in Chinese) 王珉. 抗疲劳制造原理与技术.南京: 江苏科学技术出版社, 1999: 230-234.

[2] Li M. Manufacturing technology for large aircraft undercarriage. Aeronautical Manufacturing Technology, 2008(21): 68-71. (in Chinese) 李铭. 大型飞机起落架制造技术. 航空制造技术, 2008(21): 68-71.

[3] Miao H, Zuo D W, Wang H F, et al. Effect of impact load on threaded connection of an aircraft landing gear. Journal of Vibration and Shock, 2010, 29(2): 208-210. (in Chinese) 缪宏, 左敦稳, 王洪峰, 等. 冲击载荷对飞机起落架螺纹连接的影响. 振动与冲击, 2010, 29 (2): 208-210.

[4] Miao H, Zuo D W, Zhang M, et al. Research on metal flow of internal thread of high strength steel during cold extrusion for aircraft landing gear. China Mechanical Engineering, 2010, 21(14): 1714-1717. (in Chinese) 缪宏, 左敦稳, 张敏, 等. 飞机起落架高强度钢内螺纹冷挤压成形金属流动规律研究.中国机械工程, 2010, 21 (14):1714-1717.

[5] Xu J H, Wang M, Jin W L, et al. Study on cold form tapping of internal threads of superhigh strength steels. Acta Aeronautica et Astronautica Sinica, 1993, 14(10): 557-559. (in Chinese) 徐九华, 王珉, 金问林, 等. 300 M钢内螺纹冷挤压研究. 航空学报, 1993,14 (10): 557-559.

[6] Xu J H, Wang M. Experimental research on forming and strengthening of internal threads in high strength steels. Journal of Nanjing University of Aeronautics & Astronautics, 1996, 28(6): 838-842. (in Chinese) 徐九华, 王珉. 高强度钢内螺纹冷挤压成形与强化试验研究. 南京航空航天大学学报, 1996, 28 (6): 838-842.

[7] Zhang B, Yang F L, Wang J X. Fundamental aspects in vibration-assisted tapping. Journal of Materials Processing Technology, 2003, 132(1): 345-352.

[8] Kuo K L. Experimental investigation of ultrasonic vibration-assisted tapping. Journal of Materials Processing Technology, 2007, 192-193: 306-311.

[9] Han R D, Yin B L. Research on vibration tapping of hardened steel. Key Engineering Materials, 2006, 315-316:51-55.

[10] Zhang M. Research on forming quality forecasting for cold extrusion internal threads based on multisensor information fusion. Nanjing: College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics & Astronautics, 2011. (in Chinese) 张敏. 基于多传感器信息融合的冷挤压内螺纹成形质量预测研究. 南京: 南京航空航天大学机电学院, 2011.

[11] Miao H. Research on anti-fatigen processing technology of high-strength steel internal thread based on cold extrusion technology. Nanjing: College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics & Astronautics, 2011. (in Chinese) 缪宏. 基于冷挤压的高强度钢内螺纹抗疲劳加工工艺研究. 南京: 南京航空航天大学机电学院, 2011.

[12] Ma P, Wang M. Machining technique of cold form tapping of high-tensile steel large diameter internal threads. Machinery, 1998(9): 20-27. (in Chinese) 马平, 王珉. 高强度钢大直径内螺纹的冷挤压加工. 机械制造, 1998(9): 20-27.

[13] Li G J, Zhang D Y. Investigation of low-frequency vibration tapping in difficult-cutting matierals. China Mechanical Engineering, 2004, 15(6): 494-497. (in Chinese) 李光军, 张德远. 难加工材料的低频振动攻丝研究. 中国机械工程, 2004, 15(6): 494-497.

[14] Ma X J, Zuo J T, Zhang Z. Research on low frequency vibration cutting process. Journal of Jiamusi University, 2005, 23(3): 468-472. (in Chinese) 马晓军, 左景涛, 张则. 低频振动切削过程的理论研究. 佳木斯大学学报, 2005, 23(3): 468-472.

[15] Chen Z T, Li G J, Zhang D Y. Study on the technological parameter set in low frequency torsional vibration tapping. China Mechanical Engineering, 2003, 14(6): 467-468. (in Chinese) 陈志同, 李光军, 张德远. 低频扭转振动攻丝基本工艺参数组研究. 中国机械工程, 2003, 14(6): 467-468.

[16] Zuo D W, Miao H, Liang Y X, et al. Auxiliary processing device of large diameter internal thread formed by cold extrusion based on electromagnetic exciter: China, CN101823084B. 2010-09-08. (in Chinese) 左敦稳, 缪宏, 梁瑜轩, 等. 基于电磁激振器的大直径内螺纹冷挤压辅助加工装置: 中国, CN101823084B. 2010-09-08.

[17] Liang Y X, Li X F, Zuo D W, et al. Design of vibration processing equipment of internal thread formed by cold extrusion based on low frequency vibration. Ordnance Material Science and Engineering, 2011, 34(5): 66-69. (in Chinese) 梁瑜轩, 黎向锋, 左敦稳, 等. 内螺纹低频振动冷挤压振动加工装置设计. 兵器材料科学与工程, 2011, 34 (5): 66-69.

[18] Chen S C, Ye Q R. Principle of metal plastic processing. Beijing: Tsinghua University Press, 1991: 8-30. (in Chinese) 陈森灿, 叶庆荣. 金属塑性加工原理. 北京: 清华大学出版社, 1991: 8-30.

[19] Dong X H. Principle of metal plastic forming. Beijing: China Machine Press, 2011: 16-43. (in Chinese) 董湘怀. 金属塑性成形原理.北京: 机械工业出版社, 2011: 16-43.

文章导航

/