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铝合金激光超声表面检测中EMAT接收性能对比分析

何盼1,卢超1,石文泽1,朱颖1,2,陈果3,赵莉萍1   

  1. 1. 南昌航空大学无损检测技术教育部重点实验室
    2. 中科院声场声信息国家重点实验
    3. 南昌航空大学
  • 收稿日期:2022-10-08 修回日期:2023-02-01 出版日期:2023-02-06 发布日期:2023-02-06
  • 通讯作者: 卢超
  • 基金资助:
    国家自然科学基金;江西省主要学科与技术带头人培训计划;江西省杰出青年基金;江西省重点研发计划;中国科学院声学国家重点实验室开放基金;南昌航空大学研究生创新专项资金项目

Comparative analysis of EMAT reception performance in laser ultrasonic surface detection of aluminum alloy

  • Received:2022-10-08 Revised:2023-02-01 Online:2023-02-06 Published:2023-02-06
  • Supported by:
    National Natural Science Foundation of China;Training Program for academic and technical leaders of major disciplines in Jiangxi Province;Jiangxi Province Funds for Distinguished Young youths;Key R & D plan of Jiangxi Province;Opening Foundation of State Key Laboratory of Acoustics, Chinese Academy of Sciences;Graduate Innovation Fund Project of Nanchang Hangkong University

摘要: 在铝合金板材激光电磁超声换能器(laser-electromagnetic acoustic transducer, Laser-EMAT)瑞利波(Rayleigh wave, RW)检测中,曲折线圈EMAT、线性线圈面内EMAT和线性线圈面外EMAT常被应用于接收超声波,但是这三类EMAT的接收性能和应用场合尚不明确。为此,首先建立铝合金激光-电磁超声(Laser-EMAT) RW检测过程的有限元模型,分析了三类EMAT配置形式对接收RW、横波和纵波等模式超声波能量的影响,其次研究了表面约束机制对RW幅值及其纯度的影响,探讨了三类EMAT的表面缺陷检测能力。最后制作了三类EMAT探头,进行了铝合金板材Laser-EMAT的RW检测实验,并分析了表面约束机制对三类EMAT接收的各模式超声波幅值和表面缺陷检测能力的影响。结果表明:与线性线圈面内EMAT相比,曲折线圈EMAT和线性线圈面外EMAT接收的RW纯度更高,更适合表面缺陷检测。线性线圈面内EMAT接收到的多模式超声波明显,更适合同时检测表面/内部缺陷。与无表面约束机制相比,采用表面约束机制可以将三类EMAT接收到的RW幅值增强2倍以上,其中对曲折线圈EMAT的RW幅值的增强作用最为明显,且与无表面约束机制的激光-线性线圈面内EMAT相比,含表面约束机制的激光-线性线圈面外EMAT可将接收的DW幅值提高6倍以上。

关键词: 铝合金, Laser-EMAT, 表面缺陷, 表面约束机制, 分辨率

Abstract: Meander-line coil electromagnetic acoustic transducer (EMAT), linear coil in-plane EMAT, and linear coil out-of-plane EMAT are often used to receive ultrasonic waves in the Laser-EMAT Rayleigh wave (RW) detection of aluminum alloy plate. However, the reception performance and applications of these three types of EMAT are unclear. Therefore, a finite element model of the Laser-EMAT RW detection process for aluminum alloy was first established, and the effects of three types of EMAT configurations on the energy of RW, shear wave, and longitudinal wave modes of ultrasonic were analyzed. Secondly, the effects of the surface constraint mechanism on the RW amplitude and its purity were studied, and the surface defect detection capability of the three types of EMAT was explored. Finally, three types of EMAT probes were made, and the RW detection experiments were carried out with Laser-EMAT on aluminum alloy plates. The influence of the surface constraint mechanism on the amplitude of each mode of ultrasonic waves received by the three types of EMAT and the ability of surface defect detection was analyzed. The results show that compared to the linear coil in-plane EMAT, the meander-line coil EMAT and linear coil out-of-plane EMAT receive a higher purity RW and are more suitable for surface defect detection. The multi-mode ultrasonic wave received by the linear coil in-plane EMAT is obvious, which is more suitable for simultaneously detecting surface/internal defects. Compared to the non-surface constraint mechanism, the RW amplitude of three kinds of EMAT can be enhanced more than two times by using the surface constraint mechanism, with the most significant enhancement to the RW amplitude of the meander-line coil EMAT. Compared to the laser-linear coil in-plane EMAT without a surface constraint mechanism, laser-linear coil out-of-plane EMAT with a surface constraint mechanism can increase the received DW amplitude by more than 6 times.

Key words: Aluminum alloy, Laser-EMAT, Surface defect, Surface constraint mechanism, Resolution

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